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Hammer N2-35 User Manual

Hammer N2-35
60 pages
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(Translation)
Keep this manual handy and in good condition for continual reference!
User manual
Bandsaw
N2-35
Dok.ID: 582033-901_02 • Englisch • 2019-10-22
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Table of Contents

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Hammer N2-35 Specifications

General IconGeneral
BrandHammer
ModelN2-35
CategorySaw
LanguageEnglish

Summary

General Information

Symbol Legend

Explanation of warning symbols and safety instructions in the manual.

Operating Manual Information

Guidance on using the manual for safe operation and understanding its integral role.

General Information and Policies

Liability and Warranty

Details manufacturer liability and warranty terms based on manual adherence.

Copyright Protection

Outlines copyright protection for manual content and restrictions on use.

Warranty Notice Details

Refers to national guidelines for guarantee periods and website for details.

Spare Parts Information

Warns against non-genuine parts and lists authorized parts in a separate catalog.

General Disposal Information

Machine Disposal Procedures

Instructions for environmentally friendly disposal of machine components and hazardous materials.

Safety Guidelines

Intended Use of the Machine

Specifies the machine is for wood and similar materials, prohibiting other uses.

Manual Content Overview

Emphasizes the need to read and understand the manual for safe operation.

Machine Modifications Prohibition

Prohibits unauthorized alterations and stresses keeping labels visible and intact.

Operator and Personnel Safety

Operator Responsibilities

Details the operator's duty to maintain the machine, ensure safety, and follow all instructions.

Personnel Requirements

Outlines requirements for authorized, trained personnel and refraining from hazardous activities.

General Work Safety

Advises following safety instructions to prevent injury and damage, releasing manufacturer from liability.

Personal Protective Equipment and Hazards

Personal Protective Equipment (PPE)

Lists required PPE: hairnet, protective clothing, footwear, and hearing protection.

Machine Hazards Identification

Identifies risks, including electrical hazards from high voltage and damaged insulation.

Other Operational Risks

Highlights risks like hearing damage from noise and health issues from airborne particles.

Declaration of Conformity

EC Declaration Compliance

Declares conformity to EC health and safety requirements based on specific directives and norms.

Machine Specifications

Dimensions and Weight

Provides detailed physical dimensions, package size, and net weight of the machine.

Operational and Electrical Specifications

Operation and Storage Conditions

Specifies acceptable ambient temperatures and storage conditions for the machine.

Electrical Connection Requirements

Details voltage, frequency, power, cord type, and safeguarding requirements for electrical connection.

Dust Extractor Connection

Specifies requirements for connecting a dust extractor, including air speed and hose type.

Noise Emission Specifications

Noise Emission Levels

Presents emission values and discusses factors influencing workplace noise levels.

Setting Up the Machine

Overview of Components

Illustrates and labels all major components of the bandsaw for setup reference.

Machine Setup Details

Data Plate Information

Explains the information typically found on the machine's data plate.

Automatic Braking System

Describes the maintenance-free DC braking unit and service contact.

Safety Break Switches

Explains the function of the end switch and locking device for machine operation.

Transport, Packaging, and Storage

Transport Safety Instructions

Provides critical safety guidelines for preventing damage and injury during transport.

Transport Inspection Procedure

Details procedures for inspecting the shipment upon arrival and handling damages.

Packaging Guidelines

Offers guidance on environmentally friendly packaging reuse, recycling, and disposal.

Storage and Transport Methods

Storage Conditions

Lists recommended conditions for storing packed machine items to prevent damage.

General Transport Guidelines

General transport instructions, emphasizing fastening points and width considerations.

Transport Locking Device Use

Describes the pallet delivery and methods for transporting the machine securely.

Specific Transport Procedures

Transport with a Crane

Provides instructions and warnings for lifting the machine using a crane.

Transport with Rolling Carriage

Mentions the optional rolling carriage and lifting bar for easier transport.

Setup and Installation

Setup Safety Instructions

Highlights safety precautions for assembly and installation, emphasizing trained personnel and proper tools.

Installation Site Requirements

Lists site requirements including temperature, surface stability, lighting, and clearance.

Machine Frame Assembly

Machine Frame Assembly Steps

Step-by-step guide for assembling the machine frame, including parts and process.

Attaching Bandsaw Unit

Attaching Bandsaw to Frame

Instructions for securely attaching the main bandsaw unit to the assembled frame.

Work Table Setup and Adjustment

Work Table Setup and Angle Adjustment

Details on fastening the work table and adjusting it to a 90° angle to the saw band.

Rip Fence Installation

Rip Fence Assembly and Adjustment

Instructions for assembling and adjusting the rip fence for accurate cuts.

Machine Positioning and Levelling

Positioning and Levelling Machine

Guidelines for correctly positioning, levelling, and potentially bolting the machine to the floor.

Electrical Connection Procedure

Electrical Connection Safety

Critical safety and procedural steps for connecting the machine to the power supply.

Machine Operation

Operation Safety Instructions

Emphasizes preconditions, area safety, PPE, and safe operating practices before and during use.

Blade Selection and Maintenance

Blade Selection and Maintenance

Guides on choosing the correct saw blade and basic maintenance practices.

Saw Blade Procedures

Saw Blade Replacement and Tension

Step-by-step instructions for safely replacing and tensioning the saw blade.

Saw Blade Track Adjustment

Saw Blade Track / Lower Wheel Adjustment

Detailed procedure for adjusting the saw blade tracking on the lower wheel.

Table and Blade Guide Adjustments

Tilting the Table

Instructions for tilting the machine's working table to different angles.

Adjusting the Saw Blade Guide

General guidance on adjusting the upper saw blade guide for optimal cutting.

Height Adjustable Protection Device

Steps for setting the height of the upper blade guard close to the workpiece.

Upper Saw Blade Guide Adjustment

Upper Saw Blade Guide Adjustment

Detailed steps for adjusting side and rear guiding elements of the upper saw blade guide.

Lower Saw Blade Guide Adjustment

Down Saw Blade Guide Adjustment (Optional)

Instructions for adjusting the lower saw blade guide (optional) for side and rear elements.

Machine Switching and Working Techniques

Switching On and Off the Machine

Explains the operation of the On/Off switch and safety interlocks.

Authorised Working Techniques Overview

Introduces authorised techniques for operating the machine.

Longitudinal Cut Technique

Describes how to perform a longitudinal cut (rip cut) safely and effectively.

Specific Cutting Techniques

Cutting Round Workpieces

Guidance on cutting round workpieces using appropriate devices to prevent twisting.

Cutting Workpieces on Upright Edge

Instructions for safely cutting workpieces on their upright edge using an auxiliary fence.

Cutting Narrow or Thin Workpieces

Details on performing longitudinal cuts on narrow or thin workpieces using a push stick.

Advanced Cutting Techniques

Mitre Cuts Procedure

Describes performing mitre cuts using auxiliary equipment.

Circular Cuts Procedure

Explains how to perform circular cuts using specific accessories.

Diagonal Cross-Cut Procedure

Instructions for executing diagonal cross-cuts on rectangular workpieces.

Machine Service and Maintenance

Service Safety Instructions

Crucial safety precautions to be taken before performing any maintenance or service work.

Drive Belt Tension and Replacement

Guides on checking, re-tensioning, and replacing the drive belt for optimal power transmission.

Upper Wheel Maintenance

Upper Wheel Replacement Procedure

Steps for disassembling and replacing the upper wheel, including checking its surface.

Cleaning and Lubrication Procedures

General Cleaning and Lubrication

Procedures for cleaning the machine interior and lubricating key components.

Saw Belt Tension Lubrication

Detailed steps for lubricating and adjusting the saw belt tension mechanism.

Gearbox Height Adjustment Lubrication

Instructions for lubricating the gearbox and height adjustment mechanism.

Table and Cut Parallelism Maintenance

Tiltable Table Lubrication

Guidance on lubricating the guides and gear unit of the tiltable table.

Cut Direction and Parallelism Issues

Troubleshooting common issues with cut parallelism and factors affecting it.

Troubleshooting Machine Faults

Fault Handling Safety Instructions

Safety warnings specific to repairing faults, emphasizing qualified personnel and proper procedures.

Fault Detection and Reporting

Steps to take when a fault occurs, including stopping the machine and informing responsible parties.

Post-Repair Checks

Checks required before restarting the machine after a fault has been repaired.

Fault Causes and Repairs

Faults, Causes, and Repair Guide

A table listing common faults, their probable causes, and recommended solutions.

Electrical Circuit Diagram

Machine Electrical Circuit Diagram

Provides the schematic diagram for the machine's electrical system.

Spare Parts Identification

Spare Parts List

Lists various machine components with part numbers and descriptions for ordering replacements.

Spare Parts Diagrams

Spare Parts Diagram 1

Illustrates and labels specific spare parts for the machine.

Spare Parts Diagrams

Spare Parts Diagram 2

Illustrates and labels specific spare parts for the machine.

Spare Parts Diagrams

Spare Parts Diagram 3

Illustrates and labels specific spare parts for the machine.

Spare Parts Diagrams

Spare Parts Diagram 4

Illustrates and labels specific spare parts for the machine.

Spare Parts Diagrams

Spare Parts Diagram 5

Illustrates and labels specific spare parts for the machine.

Spare Parts Diagrams

Spare Parts Diagram 6

Illustrates and labels specific spare parts for the machine.

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