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Hammer K3 winner User Manual

Hammer K3 winner
86 pages
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User Manual
Panel Saw
K3 basic/K3 winner
Keep this manual handy and in good condition for continual reference!
Dok.ID: 503010-902_02 • Englisch • 2009-10-27
translation

Table of Contents

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Hammer K3 winner Specifications

General IconGeneral
Motor power3000 W
Saw blade diameter315 mm
Max. cutting height 90°103 mm (with 315 mm saw blade)
Blade diameter315 mm
Max cutting depth at 90°103 mm (with 315 mm saw blade)
Power3000 W

Summary

General Information and Manual Usage

Explanation of Symbols

Explains safety symbols used in the manual to warn users of potential hazards.

About the Manual

Provides guidance on the proper use and handling of the user manual.

Liability and Warranty Information

Outlines the manufacturer's liability and warranty terms for the machine.

Copyright and Spare Parts

Details copyright, usage restrictions, and advises on using genuine spare parts.

Disposal Instructions

Provides instructions for the environmentally sound disposal of the machine and its components.

General Safety and Personnel Requirements

Intended Use and Machine Modifications

Specifies authorized applications, prohibited uses, and prohibits unauthorized alterations.

Owner Operator and Personnel Responsibilities

Defines owner obligations and outlines personnel qualifications and responsibilities for safe operation.

Work and Personal Safety

Emphasizes following safety advice to prevent injuries and details essential personal safety measures.

Machine Hazards and Other Risks

Identifies residual risks, particularly electrical hazards, and lists additional risks like cutting injuries.

Machine Specifications and Technical Data

Declaration of Conformity

States that the machine complies with EC safety and health requirements.

Dimensions and Weight

Provides detailed dimensions and weight specifications for the K3 basic and K3 winner models.

Operation and Storage Conditions

Specifies the recommended ambient temperatures for operation and storage.

Electrical, Motor, and Emission Data

Details electrical, drive motor specifications, and particle emission compliance.

Noise Emission and Chip Extraction

Presents noise emission values and specifies requirements for dust extraction systems.

Tool Specifications

Lists allowed circular saw blades, scoring unit blades, and slotting cutters with specifications.

Machine Setup and Installation Procedures

Overview of Machine Components

Provides an overview of the K3 basic and K3 winner panel saw components.

Available Accessories

Details available accessories like table extensions and trimming shoes with order numbers.

Data Plate Information

Explains the location and information displayed on the machine's data plate.

Main Switch and Safety Devices

Describes the main switch function and introduces safety features like break switches.

Sliding Table Catch and Saw Guard

Explains how to lock the sliding table and details the importance of the saw guard.

Operation and Display Elements

Identifies and explains the function of various controls and display elements.

Transport, Packaging, and Storage Guidelines

Transport Safety Instructions

Provides critical safety warnings for handling, transporting, and storing the machine.

General Transport Guidelines

Gives general guidance and warnings for transporting the machine safely.

Transport Methods

Describes transport locking devices, pallet jacks, forklifts, cranes, and rolling carriages.

Transport Inspection and Packaging

Advises on inspecting shipments and provides guidance on handling packaging materials.

Storage Conditions

Specifies the optimal conditions for storing the machine to prevent damage and corrosion.

Machine Setup and Installation Procedures

Installation Safety and Site Requirements

Emphasizes safety for assembly and installation, detailing site requirements.

Machine Assembly Steps

Details the assembly procedures for the sliding table, outrigger table, and saw guard.

Chip Extraction Connection

Explains how to connect the machine to a dust extractor and hose requirements.

Electrical Connection Guide

Provides comprehensive instructions and warnings for connecting the machine to the power supply.

Machine Adjustments and Preparations

Safety for Adjustments and Table Catch

Emphasizes safety during adjustments and explains how to lock the sliding table.

Crosscut Fence Adjustments

Details assembly and adjustment of crosscut fences on sliding table and outrigger.

Cross Stop and Fence Extension

Describes positioning the cross stop and fitting the crosscut fence extension.

Parallel Cutting Fence Operations

Introduces the parallel fence, sliding, and fine adjustment procedures.

Saw Blade and Splitter Adjustments

Explains setting cut height/angle, changing saw blade, and adjusting the splitter.

Scoring Unit and Grooving Tool Setup

Covers scoring unit adjustments, assembly, disassembly, and grooving tool setup.

Outrigger Table Assembly

Covers the assembly and disassembly of the outrigger table.

Operating the Machine

Operation Safety Instructions

Emphasizes safety precautions for operating the machine to prevent injury and damage.

Switching Machine On and Off

Details procedures for switching on and off the circular saw and scoring unit.

Emergency Stop and Sliding Table Movement

Describes emergency stop activation and moving the sliding table.

Work Stations and Techniques Overview

Introduces working positions, permitted, and prohibited working techniques.

Cutting Techniques Guide

Details trimming, longitudinal cuts, cross-cutting, and cutting battens.

Advanced Cutting Operations

Covers cross-cutting, cutting narrow workpieces, and cutting with an outrigger.

Groove Cuts and Grooving Tools

Outlines safety and procedures for making groove cuts and working with grooving tools.

Maintenance and Care

Maintenance Safety and Schedule

Emphasizes safety for maintenance and presents a schedule for regular tasks.

Cleaning and Lubrication Tasks

Guides on cleaning bearing tracks and lubricating spindles.

Drive Belt and Scoring Belt Maintenance

Explains how to tension and replace the drive belt and check the scoring belt.

Dust Brush and Scraper Blade Renewal

Details cleaning/changing the dust brush and renewing the sliding table scraper blade.

Sliding Table Dismantling and Assembly

Provides step-by-step instructions for dismantling and assembling the sliding table.

Troubleshooting and Fault Rectification

Fault Safety and Initial Actions

Emphasizes safety for repairs and advises immediate actions when faults develop.

Faults, Causes, and Repairs

Lists common problems with their causes and suggested repair methods.

Adjusting Parallel Cutting Fence

Guides on adjusting and correcting the angle and height of the parallel cutting fence.

Adjusting Locking Force

Explains how to adjust the clamping force of the parallel cutting fence.

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