Content
PART : OPERATION AND MAINTENANCE .............................................................................. 1
1 Truck Introduction.................................................................................................................... 1
1.1 General .................................................................................................................................... 1
1.2 Use occasion and condition ..................................................................................................... 3
1.3 Main part name ........................................................................................................................ 4
1.4 Display and control .................................................................................................................. 5
1.4.1 Display ..................................................................................................................................... 6
1.4.2 Control ..................................................................................................................................... 9
1.4.3 Others ..................................................................................................................................... 11
1.5 Standard technical data ......................................................................................................... 12
1.6 Product plates and warning labels location ........................................................................... 16
2 Safety Rules.......................................................................................................................... 18
3 Transport ............................................................................................................................... 21
3.1 Lifting by crane ...................................................................................................................... 21
3.2 Securing the truck during transport ....................................................................................... 22
3.3 How to remove a broken truck ............................................................................................... 23
4 Battery ................................................................................................................................... 24
4.1 Attention for using battery ...................................................................................................... 24
4.2 Dimension/Service Weight .................................................................................................... 29
4.3 Charging the battery .............................................................................................................. 30
4.4 Replacing the battery ............................................................................................................. 37
5 New truck breaking-in ........................................................................................................... 40
6 Operation ............................................................................................................................... 41
6.1 Check before operation ......................................................................................................... 41
6.2 Start up .................................................................................................................................. 43
6.3 Travelling................................................................................................................................ 44
6.4 Braking ................................................................................................................................... 47
6.5 Steering .................................................................................................................................. 47
6.6 Stopping ................................................................................................................................. 47
6.7 Loading .................................................................................................................................. 47
6.8 Unloading ............................................................................................................................... 48
6.8 Parking ................................................................................................................................... 49
7 Deposit the truck for long time .............................................................................................. 50
7.1 Deposit for long time .............................................................................................................. 50
7.2 Start running after deposit for a long time ............................................................................. 50
8 Maintenance .......................................................................................................................... 51
8.1 Maintenance general ............................................................................................................. 51
8.2 Periodic maintenance schedule............................................................................................. 52
8.3 Truck used oil and lubrication ................................................................................................ 56
8.4 Replace the key safe parts periodically ................................................................................. 59
8.5 Screw down the wheel retaining nut ...................................................................................... 59
8.6 Removing the hood ................................................................................................................ 60
9 Relevant safety directive or standard (CE) ........................................................................... 61
PART STRUCTURE, PRINCIPLE AND MAINTENANCE ...................................................... 63
1 Drive system.......................................................................................................................... 63
1.1 Reduction box ........................................................................................................................ 64
1.1.1 Working principle ................................................................................................................... 65
1.1.2 Dismount and assemble order .............................................................................................. 66
1.1.3 Notice to installment and use ................................................................................................ 66
1.1.4 Fault and troubleshooting ...................................................................................................... 66
1.2 Motor ...................................................................................................................................... 67
1.3 Electromagnetic brake ........................................................................................................... 73
1.3.1 Working principle ................................................................................................................... 74
1.3.2 Brake installment ................................................................................................................... 75
1.3.3 Brake air gap adjustment ...................................................................................................... 77
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