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HANKISON H Series User Manual

HANKISON H Series
40 pages
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REFRIGERATED
TYPE
COMPRESSED
AIR DRYERS
H Series
7610.719.3B 73/06
Contents
GENERAL SAFETY INFORMATION ............................... 2
RECEIVING, STORING, MOVING, UNPACKING
1.0 DESCRIPTION........................................................... 3
2.0 INSTALLATION ......................................................... 4
2.1 Location .............................................................. 4
2.2 Position in the compressed air system ............... 4
2.3 Mounting ............................................................. 4
2.4 Piping .................................................................. 4
2.5 Electrical ............................................................. 4
2.6 Air-Cooled Models .............................................. 5
2.7 Compressor tiedown nuts -
7 1/2 and 10 horsepower units only .................... 5
3.0 OPERATION ............................................................... 6
3.1 Start-up and Shut down Procedures................... 6
3.2 Operational Sequence ........................................ 8
3.3 Fault Conditions .................................................. 10
3.4 Lights and Gauges.............................................. 10
3.5 Operational Check Points ................................... 10
4.0 MAINTENANCE.......................................................... 11
4.1 Separator/Filter Sleeve Replacement ................. 11
4.2 Air-Cooled Condenser - Special Instructions ...... 12
4.3 Water-Cooled Condenser - Special Instructions 12
Cooling Water Requirements ..................................... 15
4.4 Condensate Drains - Pneumatically Operated.... 16
4.5 Condensate Drains - Electrically Operated ......... 17
TROUBLE SHOOTING ..................................................... 18
WARRANTY ..................................................................... 20
SERVICE DEPARTMENT: (724) 746-1100
INSTRUCTION MANUAL
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Questions and Answers:

HANKISON H Series Specifications

General IconGeneral
BrandHANKISON
ModelH Series
CategoryDehumidifier
LanguageEnglish

Summary

General Safety Information

Receiving, Storing, Moving, Unpacking

Procedures for receiving, storing, and unpacking the dryer, including checks for loss or damage.

1.0 Description

Function

Explains how refrigerated dryers reduce moisture by cooling compressed air and separating liquid.

Operation

Details the compressed air flow through the dryer, including precooling and reheating stages.

2.0 Installation

2.1 Location

Guidance on selecting a suitable installation location based on ventilation, ambient temperature, and access.

2.2 Position in the compressed air system

Recommends placing the dryer downstream of the compressor receiver, before main distribution lines.

2.3 Mounting

Instructions for permanently mounting the dryer to a level solid floor using provided base holes.

2.4 Piping

Covers air inlet/outlet, condensate drain, and water-cooled model piping connections.

2.5 Electrical

Electrical connection requirements, including disconnect switch and wiring precautions.

2.6 Air-Cooled Models

Specific installation guidance for air-cooled models, including integral and remote condensers.

2.7 Compressor shipping spacers - 7 1/2 and 10 horsepower units only

Procedure for removing shipping spacers and installing rubber spacers to prevent compressor damage.

3.0 Operation

3.1 Start-up and Shut down Procedures

Detailed steps for pre-start-up checks, starting the dryer, and standard/maintenance shutdown.

Control Panel Functions

Explanation of the operator interface, function buttons, and display messages.

Operator Interface Display

Table detailing status, conditions, pressures, temperatures, and fault messages displayed on the operator interface.

3.2 Operating Sequence

Step-by-step description of the dryer's operational sequence from energizing to normal running or standby.

3.3 Fault Conditions

Lists and explains various fault conditions, including compressor protection and informational faults.

3.4 Light and Gauges

Describes the function of the power-on indicator, general alarm light, and air inlet pressure gauge.

3.5 Operational Check Points

A checklist of critical checks to perform after starting the dryer to ensure proper operation.

4.0 Maintenance

4.1 Separator/Filter Sleeve Replacement

Instructions on when and how to replace separator/filter sleeves, including disassembly and reassembly.

4.2 Air-Cooled Refrigerant Condensers - Special Instructions

Guidance on cleaning and maintaining air-cooled condensers, including operational deficiencies.

4.3 Water-Cooled Refrigerant Condenser - Special Instructions (Cleanable shell and tube type)

Instructions for cleaning and maintaining water-cooled condensers, including operational deficiencies.

Water-Cooled Refrigerant Condenser - Special Instructions (Continued)

Details water treatment recommendations and chemical/mechanical cleaning procedures for water-cooled condensers.

Water-Cooled Refrigerant Condenser - Special Instructions (Continued)

Covers mechanical cleaning procedures, disassembly, and reassembly of water-cooled condensers.

4.4 Condensate Drains - Pneumatically Operated

Monthly flushing and annual servicing procedures for pneumatically operated condensate drains.

4.5 Condensate drains - Electrically Operated

Monthly flushing and periodic cleaning of internal strainers for electrically operated condensate drains.

Trouble Shooting Guide

Compressor stopped because of high head pressure "HIGH REFRIG PRESS"

Identifies causes and corrective actions for compressor stopping due to high head pressure.

Compressor stopped because low suction pressure "LOW REFRIG PRESS"

Identifies causes and corrective actions for compressor stopping due to low suction pressure.

Compressor stopped because of low oil pressure "LOW OIL PRESSURE"

Identifies causes and corrective actions for compressor stopping due to low oil pressure.

Compressor stopped because solid state motor protector open "SSMP"

Identifies causes and corrective actions for compressor stopping due to solid state motor protector opening.

Compressor stopped because motor starter protector open "MTR STARTER"

Identifies causes and corrective actions for compressor stopping due to motor starter protector opening.

High air temperature leaving the evaporator "HIGH EVAP AIR TEMP" (optional)

Identifies causes and corrective actions for high evaporator air temperature.

Compressor will not start

Lists potential causes and corrective actions when the compressor fails to start.

Compressor cycles intermittently in standby mode

Identifies causes and corrective actions for intermittent compressor cycling in standby mode.

Low refrigerant head pressure

Identifies causes and corrective actions for low refrigerant head pressure.

System Noise

Identifies causes and corrective actions for various system noise issues.

Compressor will not unload

Identifies causes and corrective actions for the compressor failing to unload.

Compressor will not load

Identifies causes and corrective actions for the compressor failing to load.

Rapid Unloader Cycling

Identifies causes and corrective actions for rapid cycling of the unloader.

Cold Compressor (Cylinders and Crankcase Sweating)

Identifies causes for cold compressor sweating and potential remedies.

Compressor Flooding

Identifies causes for compressor flooding and potential remedies.

Low Crankcase Oil Level

Identifies causes and corrective actions for low crankcase oil level.

High Crankcase Temperature (should be 100°F/38°C to 130°F/55°C)

Identifies causes and corrective actions for high crankcase temperature.

High inlet air temperature to unit "HI INLET AIR TEMP" (optional)

Identifies causes and corrective actions for high inlet air temperature.

Low air temperature in evaporator "LOW EVAP AIR TEMP" (optional)

Identifies causes and corrective actions for low evaporator air temperature.

High condensate level in drains "DRAIN # HI LEVEL" (optional)

Identifies causes and corrective actions for high condensate levels in drains.

Low water pressure entering condenser (water-cooled units) "LOW WATER PRESS" (optional)

Identifies causes and corrective actions for low water pressure entering the condenser.

High pressure drop across dryer air side "CHECK SEPARATOR" (optional)

Identifies causes and corrective actions for high pressure drop across the dryer air side.

Warranty

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