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Heyl Testomat 2000 - User Manual

Heyl Testomat 2000
56 pages
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1
Testomat 2000
®
Polymer
Process Photometer
for Polyacrylate
Operating Instructions

Table of Contents

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Summary

Important Safety Information

Intended Use and Staff Qualification

Outlines the product's purpose and required user expertise for safe operation.

Important Safety Information (Continued)

Warning Notices and General Instructions

Explains warning system structure and provides general operational guidelines.

Important Safety Information (Continued)

Safe Installation, Operation, and Disposal

Covers safety precautions for installation, operation, cleaning, de-installation, and disposal.

Scope of Delivery and Performance Specifications

Application Instructions

Handling, Water Quality, and Reagent Information

Details reagent consumption, water quality impact, interference factors, and handling advice.

Installation Procedures

Site Selection and Pressure Adjustment

Guidelines for choosing an installation site and adjusting the pressure range.

Installation Procedures (Continued)

Water Inlet and Outlet Connections

Details on connecting the water inlet and outlet, including operational tips.

Installation Procedures (Continued)

Power Supply and Signal Connections

Instructions for connecting power supply, devices, and notes on EMC.

Installation Procedures (Continued)

Internal Device Design Overview

Diagram illustrating the internal components of the Testomat 2000® Polymer.

Installation Procedures (Continued)

Mains Voltage Connection Details

Step-by-step guide for connecting the instrument to the mains voltage.

Installation Procedures (Continued)

Connecting External Plant Components

Instructions for connecting external plant components to the instrument's relays.

Installation Procedures (Continued)

Connecting Input and Output Signals

Details on connecting external signals to the instrument's inputs and outputs.

Commissioning Process

Reagent Handling and Level Input

Procedures for safely handling reagents and inputting their levels.

Operating and Display Elements

Device Power and Water Inlet Operation

Information on switching the device on/off and operating the water inlet.

Operating and Display Elements (Continued)

Understanding Display Functions and Indicators

Explains the meaning of various display elements and status indicators.

Operating and Display Elements (Continued)

Function Keys and Control Elements

Identifies and explains the function of the device's operating keys.

Operating and Display Elements (Continued)

System Setup: Date, Time, and Weekday

Procedure for setting the instrument's date, time, and weekday.

Password Protection and Basic Program

Accessing Protected Settings and Operating Mode Selection

Details on password entry for basic programming and selecting the operating mode.

Password Protection and Basic Program (Continued)

Configuring Flush Times, Interval Pause, and Volume Control

Settings for flush times, analysis interval pause, and volume-based control.

Password Protection and Basic Program (Continued)

Priority Settings, External Start, and Display Unit Configuration

Configuration for priority settings, external analysis start, and display units.

Password Protection and Basic Program (Continued)

Factor Setting and Verification Procedures

How to set and check the measurement factor for accurate readings.

Entering Further Basic Program Data

Internal and External Flushing Configuration

Steps for configuring internal and external flushing parameters.

Entering Further Basic Program Data (Continued)

Interval Pause and Limit Value Monitoring Setup

Configuration of analysis interval pauses and limit value monitoring.

Entering Further Basic Program Data (Continued)

Hysteresis and Limit Value Output Functions

Setting hysteresis and defining functions for limit value outputs LV1 and LV2.

Entering Further Basic Program Data (Continued)

Switch Functions, Measuring Points, and Input IN1

Details on various switch functions, measuring point configuration, and IN1 input.

Entering Further Basic Program Data (Continued)

Water Meter and Alarm;Message Configuration

Configuration for water meter input and alarm/message signaling.

Entering Further Basic Program Data (Continued)

AUX Relay Output and Service II Menu Functions

Configuration of the AUX relay output and functions within the Service II menu.

Signal Input;Output Description

Input Connection Safety and Start;Stop Functionality

Guidelines for safe input connections and description of Start/Stop inputs.

Signal Input;Output Description (Continued)

IN1, IN2, OUT Terminals and Optional Interfaces

Details on IN1, IN2, OUT terminals and optional interface cards.

Signal Input;Output Description (Continued)

Monitoring Measuring Points (Single and Dual)

How to monitor single and multiple measuring points with interface outputs.

Signal Input;Output Description (Continued)

Setting Reading Ranges and Output Current Calculations

Procedure for setting reading ranges and understanding output current calculations.

Relay Output Description

Serial Interface, Data Logger, and Flush Valve Outputs

Details on RS232 interface, SD card logging, and external flush valve output.

LV1 and LV2 Limit Value Output Configuration

Configuration options for LV1 and LV2 limit value relay outputs.

Relay Output Description (Continued)

Limit Value Outputs and Measuring Point Switching

Details on limit value outputs and measuring point switch-over.

AUX Output Functionality

Programmable functions for the AUX relay output.

Relay Output Description (Continued)

Alarm and Maintenance Output Signals

Description of the Alarm and Maintenance relay outputs and their functions.

Information Menu i Functions

Accessing Service, Values, Errors, and Maintenance Data

How to access customer service, operating values, program values, error history, and maintenance data.

Program Menu M Navigation

Service I, Reagent Input, and Manual Operations

Navigation through Service I, reagent input, and manual operation functions.

Program Menu M Functions

Confirming Maintenance, Diagnosis, and Time Settings

Functions for confirming maintenance, diagnosing status, and setting time/date.

Basic Program Structure Overview

Error Messages and Troubleshooting Guide

Troubleshooting Common Errors

Interface and General Unit Malfunction Issues

Troubleshooting steps for interface errors and general unit malfunctions.

Maintenance Procedures Overview

Required Maintenance and Cleaning Guidelines

Guidelines for required maintenance tasks and cleaning precautions.

Maintenance Procedures (Continued)

Sight Glass Window and Filter Housing Maintenance

Procedures for maintaining sight glass windows and cleaning the filter housing.

Maintenance Procedures (Continued)

Service Instructions and Pump Head Maintenance

Service advice, pump head maintenance messages, and replacement procedures.

Spare Parts and Accessories Information

Detailed Spare Parts Listing

Available Accessories List

Technical Specifications

EC Conformity Declaration

Testomat 2000 Operational Check List

Instrument Settings Record Table

Testomat Instrument Product Overview

Heyl Testomat 2000 Specifications

General IconGeneral
Protection ClassIP 65
TypeWater hardness monitor
Measuring Range0.05 – 25 °dH
Power Supply230 VAC
Ambient Temperature10 to 40 °C