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Hitachi RAS-3-HVNC User Manual

Hitachi RAS-3-HVNC
480 pages
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Printed in SpainSMGB0079 rev.0 - 01/2013
Hitachi air conditioning products are manufactured according to:
ISO 9001 of JQA, Japan for its Quality Management accordance with the
standard
ISO 14001 of JACO, Japan for its Environmental Management accordance with
the standard
Hitachi Air Conditioning Products Europe, S.A. is certified with:
ISO 9001 of AENOR, Spain for its Quality Management accordance with the
standard
ISO 14001 of AENOR Spain for its Environmental Management systems
accordance with the standard
Hitachi certifies that our products have met EU consumer safety, health and
environmental requirements.
Hitachi Air Conditioning Products Europe, S.A.
Ronda Shimizu, 1 - Polig. Ind. Can Torrella
08233 Vacarisses (Barcelona) Spain
HITACHI participates in the Eurovent Certification Programme; the certified
data of certified models are listed in the Eurovent Certification Online Directory
(www.eurovent-certification.com).
SMGB0079 rev. 0 - 01/2013
Service Manual
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
H(V)N(P/C)(E)
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
RAS-(2-6)HVNP(E)
RAS-(4-12)HNP(E)
RAS-(3-6)HVNC(E)
RAS-(4-12)HNC(E)

Table of Contents

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Hitachi RAS-3-HVNC Specifications

General IconGeneral
Cooling Capacity3.5 kW
Heating Capacity4.0 kW
RefrigerantR410A
Power Supply220-240V, 50Hz
Indoor Unit Weight9 kg
TypeSplit System
Outdoor Unit Dimensions (WxHxD)780 x 540 x 240 mm

Summary

General Information

General Information

Covers general notes, introduction to the UTOPIA series, and its eco-friendly features.

Safety

Details safety symbols, warnings, and essential norms and regulations for handling the equipment.

Product Guide

Provides classification and details for outdoor and indoor units, including accessory codes.

Unit Installation

Safety Summary

Highlights critical safety precautions for unit installation, including DANGER and CAUTION notices.

Transportation of Outdoor Unit

Provides guidelines for safely transporting outdoor units, including hanging methods and gross weights.

Center of Gravity

Illustrates the center of gravity for various outdoor unit models to ensure safe handling during installation.

Factory-Supplied Accessories for RAS-12HN(P/C)

Lists factory-supplied accessories, such as flare nuts for refrigerant piping, ensuring all parts are included.

Installation Space (Initial Check)

Specifies required installation space and basic dimensions for different unit models to ensure proper airflow.

Place Provision

Details proper placement for outdoor units, including foundation, drainage, and strong wind considerations.

Optional Parts and Installation

Covers installation of optional accessories like air flow guides, wind guards, and snow protection hoods.

Piping Work and Refrigerant Charge

General Notes Before Performing Pipe Work

Provides essential guidelines on piping materials, principles, suspension, and brazing techniques.

Piping Connection for Outdoor Unit

Details the procedure for connecting piping to outdoor units, including stop valve operation and torque specifications.

Refrigerant Piping Range

Outlines the maximum refrigerant piping lengths, system combinations, and height differences allowed.

Refrigerant Charge

Explains the procedure for charging refrigerant, including pressure checks and quantity calculations.

Caution in Case of Refrigerant Leakage

Addresses maximum permitted HFC concentration, calculation methods, and countermeasures for refrigerant leaks.

Piping Work for Compatibility with Existing Installations

Covers procedures for using existing pipes with R22 or R407C, including cleaning and renewal kit usage.

Drain Piping

Details the connection and installation of drain bosses for outdoor units to manage condensate discharge.

Electrical Wiring

General Notes

Covers essential safety precautions and general checks for electrical wiring work.

Electrical Wiring Connection for the Outdoor Unit

Provides diagrams and instructions for correctly wiring the outdoor unit's power and transmission cables.

Setting the DIP Switches for the Outdoor Unit

Details the quantity, position, and function of DIP switches and RSW switches for various settings.

Common Wiring

Explains common wiring practices between indoor and outdoor units, including wire size and breaker recommendations.

H-LINK II System

Describes the H-LINK II system features, specifications, and connection examples for multiple units.

System Control

Details individual and simultaneous operation modes, and system control logic.

Electrical Wiring Diagrams

Provides detailed electrical wiring diagrams for various models and power configurations.

Control System

Device Control System

Explains the control logic for various components like the inverter compressor and expansion valves.

Outdoor Units PCB

Details the connectors, switches, and LEDs on the outdoor unit's Printed Circuit Boards (PCBs).

Protection and Safety Control

Outlines safety devices and settings for protecting the compressor and other critical components.

Standard Operation Sequence

Illustrates operational sequences for cooling, dry, heating, and defrost modes.

Standard Control Functions

Describes various standard control functions like freezing protection and high-pressure prevention.

Optional Functions

Optional Input and Output Signals (By 7-segment display)

Details available ports and signals for configuring optional functions via the outdoor unit's 7-segment display.

Optional Functions (By 7-segment display)

Explains how to set and describe various optional functions using the 7-segment display.

Optional Functions (By Remote Control Switch)

Lists available optional functions that can be set using the HITACHI remote control switch (PC-ART).

Test Run

Checking Procedure Before the Test Run

Covers essential checks before initiating the test run, including power supply and refrigerant.

Test Run Procedure Using the Remote Control Switch (PC-ART)

Provides a step-by-step guide for performing a test run using the PC-ART remote control.

Test Run Procedure Using the Remote Control Switch (PC-ARF)

Details the process for conducting a test run using the PC-ARF remote control switch.

Test Run Procedure Using the Wireless Remote Control Switch (PC-LH3A/B)

Explains how to perform a test run using a wireless remote control switch.

Test Run Procedure from the Outdoor Unit Side

Describes how to conduct a test run directly from the outdoor unit using DIP switches.

Check List

Provides a comprehensive checklist for verifying system operation and component status during test runs.

Troubleshooting

Initial Troubleshooting

Guides users through basic checks using the 7-segment display and power supply issues.

Troubleshooting Procedure

Covers alarm displays, codes for outdoor/indoor units, and troubleshooting steps based on alarm codes.

Troubleshooting in Check Mode

Explains how to use the remote controller (PC-ART, PC-ARF) and 7-segment display for troubleshooting.

Checking Procedure for Main Parts

Details procedures for checking key components like the DIP-IPM inverter, capacitors, fan motors, and expansion valves.

Spare Parts

RAS-(2-2.5)HVNP

Lists cycle and structural parts, along with a parts table for the RAS-(2-2.5)HVNP model.

RAS-3HVNC

Provides a list of cycle and structural parts and a parts table for the RAS-3HVNC model.

RAS-3HVNPE

Details cycle, structural, electrical parts, and parts names for the RAS-3HVNPE model.

RAS-(4-6)H(V)NPE

Lists cycle, structural, electrical parts, and parts names for the RAS-(4-6)H(V)NPE models.

RAS-(4-6)H(V)NCE

Provides cycle, structural, electrical parts, and parts names for the RAS-(4-6)H(V)NCE models.

RAS-(8-10)HN(P/C)E

Details cycle, structural, electrical parts, and parts names for the RAS-(8-10)HN(P/C)E models.

RAS-12HN(P/C)

Lists cycle, structural, electrical parts, and parts names for the RAS-12HN(P/C) model.

Servicing

Introduction

Provides an introduction to servicing operations, including safety precautions and notes.

Servicing for Outdoor Units RAS-(2-2.5)HVNP and RAS-3HVNC

Details the procedures for removing major components of outdoor units for servicing.

Servicing for Premium series

Provides detailed servicing procedures for outdoor units in the Premium series.

Servicing for Standard Series

Details servicing procedures for outdoor units in the Standard series.

Electrical Checks of Main Parts

Inverter

Covers inverter specifications, time charts, protective functions, and overload control.

Thermistor

Explains thermistors used in outdoor units and provides characteristics for temperature monitoring.

Electronic Expansion Valve

Details the specifications and operation of the electronic expansion valve.

High Pressure Protection Device

Describes the function and operation of high-pressure protection devices in various models.

Noise Filter (NF)

Provides specifications and circuit diagrams for noise filters used with different power supplies.

Capacitor (CB1 CB2)

Details the specifications and usage of capacitors for changing AC to DC current for the inverter.

Reactor (DCL)

Provides specifications for reactors used in 3-phase and 1-phase inverter circuits.

Scroll Compressor

Explains the reliable mechanism for low vibration/sound and the principle of compression.

Maintenance Notes

General Notes

Covers essential checks for power source, wiring, compressor issues, and installation space.

Maintenance Work

Details maintenance procedures for indoor and outdoor units, including fan motors, heat exchangers, and electrical equipment.

Service and Maintenance Record

Provides a template for recording service and maintenance activities.

Service and Maintenance Record Using the 7-Segment Display

Details how to use the 7-segment display for recording service and maintenance data.

Service and Maintenance Record by Remote Control Switch

Explains how to use the remote control switch for recording service and maintenance data.

Pump-down Method for Replacing the Compressor

Provides a detailed procedure for the pump-down method when replacing the compressor.

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