Contents
3
Assembly instructions
Linear Guideways
GW-04-0-EN-1910-MA
Contents
1. General information ........................................................4
1.1 About these assembly instructions 4
1.2 Depictions used in these assembly instructions 5
1.3 Warranty and liability 6
1.4 Manufacturer’s details 6
1.5 Copyright 6
1.6 Product monitoring 6
2. Basic safety notices ........................................................7
2.1 Intended use 7
2.2 Exclusion of liability in the event of alterations or improper use 7
2.3 Qualified personnel 7
3. Product description ......................................................... 8
3.1 Order code of the linear guideways 8
3.2 Setup and operation of the linear guideway 10
3.3 Tolerances depending on accuracy class 10
3.4 Parallelism 11
3.5 Accuracy – height and width 12
4. Transport and installation ..............................................13
4.1 Delivery state 13
4.2 Scope of delivery 13
4.3 Transport to the installation site 13
4.4 Storage 13
5. Assembly .....................................................................14
5.1 Preliminary work 14
5.2 Profile rail 14
5.3 Mounting holes cover 20
5.4 Blocks 30
6. Commissioning ............................................................. 32
7. Maintenance ................................................................33
7.1 Cleaning 33
8. Lubrication ...................................................................34
8.1 Basic information on lubrication 34
8.2 Safety 34
8.3 Lubrication connections 35
8.4 Use of central lubrication system 41
8.5 Selecting a lubricant 41
8.6 HIWIN lubricants 44
8.7 Miscibility 44
8.8 Grease guns and lubrication adapters 45
8.9 Standard lubrication condition at delivery 46
8.10 Initial lubrication upon commissioning 47
8.11 Changing lubricant 48
8.12 Lubricant quantities 48
8.13 Relubrication 50
9. Disposal ......................................................................51
10. Procedure for incidents .................................................52
11. Accessories .................................................................53
11.1 Self-lubricating block 53
11.2 Additional assembly and disassembly tool 56
12. Appendix ......................................................................57
12.1 Maximum speeds and accelerations for HIWIN linear guideways 57
12.2 Tightening torques for fixing screws 57
12.3 Mounting tolerances 58
12.4 Technical data for blocks 66
12.5 Technical data for rails 79