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Hiwin MG Series User Manual

Hiwin MG Series
88 pages
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Assembly Instructions
Linear Guideways
www.hiwin.de
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Hiwin MG Series Specifications

General IconGeneral
SeriesMG Series
TypeLinear Guide
LubricationGrease
Load CapacityVaries depending on size and preload. Consult catalog.
Block TypesMGW (Wide type)
Seal TypeStandard

Summary

General Information

About These Assembly Instructions

Provides an overview of the manual's purpose, scope, and intended audience.

Depictions Used in Assembly Instructions

Explains symbols, lists, and graphical elements used throughout the manual.

Warranty and Liability

Outlines the manufacturer's terms and conditions regarding warranty and liability.

Manufacturer's Details

Provides essential contact and identification information for HIWIN GmbH.

Copyright

States the copyright protection and usage restrictions for the assembly instructions.

Product Monitoring

Instructs users on how to report accidents, dangers, or unclear information.

Basic Safety Notices

Intended Use

Defines the proper application and function of linear guideways within machines.

Exclusion of Liability

Clarifies conditions under which the manufacturer is not liable for damage or malfunction.

Qualified Personnel

Specifies the required qualifications and training for personnel handling the guideways.

Product Description

Order Code of Linear Guideways

Explains the coding system used to specify and order different linear guideway models.

Setup and Operation

Describes the basic principles of linear guideway setup, components, and operation.

Tolerances by Accuracy Class

Details dimensional tolerances related to parallelism and accuracy classes.

Parallelism Tolerances

Specifies permissible parallelism deviations between block and rail for different series.

Height and Width Accuracy

Lists height and width tolerances for various guideway series and accuracy classes.

Transport and Installation

Delivery State

Describes the possible conditions of delivered linear guideways (assembled or unmounted).

Scope of Delivery

Outlines the typical contents included in the delivery based on the order.

Transport to Installation Site

Provides guidelines and safety warnings for safely moving and handling guideways.

Storage

Specifies proper environmental conditions and methods for storing guideways.

Assembly

Preliminary Work

Lists essential preparation steps to perform before starting the assembly process.

Profile Rail Mounting

Details the procedure for correctly mounting the profile rail to the machine.

Mounting Hole Protection

Explains methods to protect mounting holes using caps or cover strips.

Cover Strip Installation

Describes the process of installing cover strips for protection and sealing.

Protective Caps

Details methods for securing cover strips using clamps or screws.

Block Assembly

Provides instructions on how to mount the blocks onto the profile rail.

QH, QE, QW Block Assembly Specifics

Highlights specific assembly considerations for QH, QE, and QW block types.

Commissioning

Maintenance and Cleaning

Cleaning

Outlines procedures, precautions, and approved agents for cleaning linear guideways.

Lubrication

Basic Information on Lubrication

Explains the importance and function of lubrication for guideway performance and lifespan.

Safety

Covers critical safety instructions and precautions related to the handling of lubricants.

Lubrication Connections

Details the different options and methods for installing lubrication connection points.

Use of Central Lubrication System

Discusses the integration and proper use of central lubrication systems with guideways.

Lubricating Pressure

Specifies recommended and maximum permissible lubrication pressures for blocks.

Selecting a Lubricant

Guides the user on choosing appropriate lubricants based on application and conditions.

Recommended Lubricants

Provides a table listing suitable lubricants for various applications and environments.

Lubricant Miscibility

Explains the compatibility and mixing guidelines for different types of lubricants.

Grease Guns and Adapters

Lists available tools and accessories for applying grease and lubricants.

Standard Lubrication Condition at Delivery

Describes the lubrication state of blocks as delivered (preserved, basic, or initial).

Initial Lubrication Upon Commissioning

Details the critical first lubrication step required before operating the guideway.

Changing Lubricant

Explains the procedure for switching to a different type of lubricant, including cleaning.

Lubricant Quantities

Provides tables for calculating initial and relubrication quantities for grease and oil.

Relubrication Intervals

Offers guidance on determining relubrication frequency based on load and conditions.

Disposal

Procedure for Incidents

Accessories

Self-lubricating Block

Introduces and describes the functionality and assembly of self-lubricating blocks.

Additional Assembly/Disassembly Tool

Lists specialized tools recommended for the assembly and disassembly of components.

Appendix

Maximum Speeds and Accelerations

Specifies permissible operational speed and acceleration limits for linear guideways.

Tightening Torques for Fixing Screws

Lists recommended torque values for securing screws according to ISO standards.

Mounting Tolerances

Details precision requirements and tolerances for mounting surfaces and components.

Shoulder Heights and Fillets

Provides specifications for mounting surface edge profiles to ensure proper assembly.

Technical Data for Blocks

Contains detailed dimensional and load rating data for various block types.

Technical Data for Rails

Provides dimensional and load rating data for different rail types.

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