Honda TRX680FA - SERVICE INFORMATION

ALTERNATOR/STARTER CLUTCH
SERVICE INFORMATION
GENERAL
• This section covers service of the recoil starter, alternator stator and flywheel/starter clutch. These parts can be serviced
with the engine installed in the frame.
• Crankshaft lubricating oil is fed through the oil passage in the alternator cover. Clean the oil passage before installing
the alternator cover.
• Be careful not to damage the mating surfaces of the alternator and crankcase covers when servicing.
• Rear crankcase cover removal/installation (page 12-5).
• Alternator stator inspection (page 20-8).
• Starter motor servicing (page 22-6).
SPECIFICATION
Unit: mm (in)
ITEM
Starter driven gear boss O.D.
Torque limiter slip torque
STANDARD
51.705 - 51.718 (2.0356 - 2.0361)
53-84N-m(5.4-8.6kgfm,
39-62 Ibfft)
SERVICE LIMIT
51.61 (2.032)
TORQUE VALUES
Starter clutch socket bolt
Recoil starter driven pulley bolt
Alternator stator bolt
CKP sensor mounting bolt
30 N-m (3.1 kgf-m, 22 Ibfft)
108 N-m (11.0 kgfm, 80 Ibfft)
10 N-m (1.0 kgfm, 7 Ibfft)
6 N-m (0.6 kgfm, 4.3 Ibfft)
Apply locking agent to the threads
Apply engine oil to the threads and seating
surface
Apply locking agent to the threads
TOOLS
Flywheel holder
07725-0040000
or equivalent commercially
available in U.S.A.
Rotor puller
07733-0020001
or 07933-3950000 (U.S.A. only)
Remover weight
07741-0010201
or 07936-371020A or 07936-3710200
(U.S.A. only)
Attachment, 42 x 47 mm
07746-0010300
Attachment, 24 x 26 mm
07746-0010700
Pilot, 10 mm
07746-0040100
11-3