HOW
TO
USE
THIS MANUAL
CONTENTS
This service manual describes the service procedures for the TRX680FA
and TRX680FGA.
Follow the Maintenance Schedule (Section 4) recommendations to
ensure that the vehicle is in peak operating condition and the emission
levels are within the standards set by the California Air Resources Board
(CARB).
Performing the first scheduled maintenance is very important. It
compensates for the initial wear that occurs during the break-in period.
Sections 1 and 4 apply to the whole vehicle.. Section 3 illustrates
procedures for removal/installation of components that may be required
to perform service described in the following sections.
Sections 5 through 23 describe parts of the vehicle, grouped according
to location.
Find the section you want on this page, then turn to the table of contents
on the first page of the section.
Most sections start with an assembly or system illustration, service
information and troubleshooting for the section. The subsequent pages
give detailed procedure.
If you are not familiar with this vehicle, read Technical Features in section
2.
If you don't know the source of the trouble, go to section 25
Troubleshooting.
Your safety, and the safety of others, is very important. To help you
make informed decisions we have provided safety messages and
other information throughout this manual. Of course, it is not
practical or possible to warn you about all the hazards associated
with servicing this vehicle.
You must use your own good judgement.
You will find important safety information in a variety of forms
including:
• Safety Labels - on the vehicle
• Safety Messages - preceded by a safety alert symbol fl\ and
one of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions.
ii DANGER
AWARNING
ACAUTION
You CAN be KILLED or SERIOUSLY HURT
if you don't follow instructions.
You CAN be HURT if you don't follow
instructions.
Instructions - how to service this vehicle correctly and safely.
As you read this manual, you will find information that is preceded by a
| NOTICE I symbol. The purpose of this message is to help prevent
damage to your vehicle, other property, or the environment.
ALL INFORMATION, ILLUSTRATIONS, DIREC-
TIONS AND SPECIFICATIONS INCLUDED IN
THIS PUBLICATION ARE BASED ON THE LAT-
EST PRODUCT INFORMATION AVAILABLE AT
THE TIME OF APPROVAL FOR PRINTING.
Honda Motor Co., Ltd. RESERVES THE RIGHT
TO MAKE CHANGES AT ANY TIME WITHOUT
NOTICE AND WITHOUT INCURRING ANY OBLI-
GATION WHATSOEVER. NO PART OF THIS
PUBLICATION MAY BE REPRODUCED WITH-
OUT WRITTEN PERMISSION. THIS MANUAL IS
WRITTEN FOR PERSONS WHO HAVE
ACQUIRED BASIC KNOWLEDGE OF MAINTE-
NANCE ON Honda MOTORCYCLES, MOTOR
SCOOTERS OR ATVS.
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GENERAL INFORMATION
TECHNICAL FEATURES
FRAME/BODY PANELS/EXHAUST
SYSTEM
MAINTENANCE
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/VALVE/CAMSHAFT
CYLINDER/PISTON
ALTERNATOR/STARTER CLUTCH
SUB-TRANSMISSION/GEARSHIFT LINKAGE
CR AN KCASE/CR AN KSH AFT/BALANCER
DRIVE TRAIN SYSTEM
FRONT WHEEL/SUSPENSION/STEERING
REAR WHEEL/SUSPENSION
BRAKE SYSTEM
FRONT DRIVING MECHANISM
REAR DRIVING MECHANISM
BATTERY/CHARGING SYSTEM
IGNITION SYSTEM
ELECTRIC STARTER
LIGHTS/METERS/SWITCHES
WIRING DIAGRAM
TROUBLESHOOTING
INDEX
Honda Motor Co., Ltd.
SERVICE PUBLICATION OFFICE
Date of Issue: Nov, 2005
©Honda Motor Co., Ltd.
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