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Honeywell HON R100NG Series User Manual

Honeywell HON R100NG Series
91 pages
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HONR100NG
Gaspressureregulator
withHON P095NG pilot
Userandmaintenancemanual
Maintenanceparts

Table of Contents

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Honeywell HON R100NG Series Specifications

General IconGeneral
Output TypeRelay
ModelR100NG Series
TypeController
Temperature Range32°F to 122°F (0°C to 50°C)
Control ModePID
Relay Contact Rating5 A @ 250 VAC (resistive)

Summary

General Considerations

About this user manual

Provides information about the manual's purpose, target audience, and contents.

About the safety notices

Explains the meaning and types of safety notices used in the document.

Description

Intended use

Details the purpose and limitations of the gas pressure regulator.

Device models

Describes the different versions and configurations of the regulator and pilot.

Labels and Markings

Explains the labels and markings found on the actuator assembly.

Identifying the device

Guides users on how to identify the regulator using nameplates and type plates.

Layout and operation

Illustrates assemblies and explains how the regulator and pilot function.

Technical specifications

Lists the technical data, materials, and standards for the device.

Safety

Basic safety rules

Outlines essential safety rules for handling the device and manual.

Workforce, PPE, and Workplace Requirements

Details personnel qualifications, PPE, and workplace requirements.

Basics for installing the device in a pipe

Installation examples

Provides examples of gas pressure regulating line configurations.

Meter run characteristics

Defines conditions and standards for meter run selection and flow rates.

Operating and measuring lines

Explains the arrangement and sizing of connection lines.

Active monitor regulator application

Illustrates an active monitor regulator setup with its components.

Transport, installation and start-up

Transporting the gas pressure regulator

Covers safe practices for transporting heavy units and suspended loads.

Installing the gas pressure regulator

Outlines material preparation, situation assessment, and mounting procedures.

Installing device connections

Details the installation of operating and measuring lines, including materials.

Checking the system for leaks

Describes the procedures for conducting leak tests on installed systems.

Starting up the gas pressure regulator

Provides instructions and requirements for safely starting the regulator.

Adjusting the settings of the device

Setting the target pressure

Explains how to adjust the operating pressure using the pilot set screw.

Malfunctions

Malfunctions and abnormalities

Lists common malfunctions and their possible causes and corrections.

Maintenance

Maintenance schedule

Provides an overview of recommended periodic maintenance tasks and intervals.

Preparing for maintenance

Details preparation work, including parts, lubricants, and safety.

Starting maintenance

Covers safety precautions and procedures for starting maintenance.

Maintaining the actuator assembly

Provides detailed instructions for maintaining the actuator assembly.

Maintaining the pilot

Provides detailed instructions for maintaining the HON P095NG pilot.

Maintaining the P095 pilot's adjustable restrictor

Provides steps for maintaining the adjustable restrictor on the pilot.

Completing the maintenance

Covers final steps to complete maintenance, including pipe connection checks.

Decommissioning, storage, renewed start-up, disposal

Disassembling the device

Refers to the starting maintenance section for disassembly instructions.

Storing the device

Outlines rules and conditions for storing the device and spare parts.

Putting the gas pressure regulator back into operation

Explains the procedure for re-commissioning the regulator.

Disposing of the device

Provides guidance on the appropriate and legal disposal of the device.

Appendix

Additional information regarding spare parts

Explains how spare parts are indicated and kits are organized.

Spare parts for HON R100NG

Shows spare parts drawings and bill of materials for the HON R100NG.

Spare parts for HON P095NG pilot

Shows spare parts drawings and bill of materials for the HON P095NG pilot.

Lubricants and threadlockers

Lists recommended lubricants and threadlockers for various applications.

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