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HTP PHE130-55 User Manual

HTP PHE130-55
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120 Braley Rd. P.O. Box 429 East Freetown, MA 02717-0429 www.htproducts.com
Versa-Hydro
INSTALLATION
START-UP
MAINTENANCE
PARTS
Versa-Hydro Water Heater Models*
PHE130-55 / 199-55
PHE130-80 / 199-80
PHE130-119 / 199-119
*A suffix of “LP” denotes propane gas
“S” indicates solar models
“SNHX” indicates solar models without heat exchanger
NOTICE: HTP reserves the right to make product changes or updates without notice and will not be held
liable for typographical errors in literature.
This manual must be used by a qualified installer/service technician. Read all instructions in this manual
before installing. Perform steps in the given order. Failure to comply could result in substantial property
damage, severe personal injury, or death.

Table of Contents

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HTP PHE130-55 Specifications

General IconGeneral
BrandHTP
ModelPHE130-55
CategoryWater Heater
LanguageEnglish

Summary

General Safety Information

Precautions

Safety measures for appliance installation and operation.

Improper Combustion

Hazards and precautions related to incorrect combustion.

Gas Safety

Safety procedures and warnings related to gas.

Servicing Safety

Safety guidelines for servicing the appliance.

Heater Water Precautions

Precautions regarding heater water and system components.

How the Heater Operates

Prepare Water Heater Location

Before Locating the Heater

Factors to consider before choosing a location for the heater.

Leveling

Importance of leveling the heater for proper drainage and stability.

Clearances for Service Access

Required clearances around the heater for maintenance.

Residential Garage Installation

Specific precautions for installing in a garage.

Exhaust Vent and Intake Air Vent

Requirements for the vent system and air intake.

Prevent Combustion Air Contamination

Avoiding contaminants in combustion air.

Removing Heater from Common Vent System

Procedure for removing a heater from a shared vent system.

Water Chemistry

Importance of water quality for heater operation and longevity.

Domestic Water Piping

Temperature and Pressure Relief Valve for DHW

Installation of the T&P relief valve for domestic hot water.

Domestic Hot Water Expansion Tank

Requirement and placement of an expansion tank for DHW.

Domestic Water Piping Installation

General guidelines for domestic water piping installation.

Heater Piping Connections

Specifics of piping connections to the heater.

Mixing Valve Installation

Proper installation of the anti-scald mixing valve.

Auxiliary Piping

Connecting auxiliary devices to the system.

Hydronic Piping

Hydronic Heating Module Piping

Piping for the hydronic heating module.

Pressure Relief Valve for Hydronic System

Installing the pressure relief valve for the hydronic system.

Hydronic Expansion Tank and Make Up Water

Sizing and connecting the expansion tank for hydronic systems.

Hydronic Heating Module System Piping

Details on piping the hydronic heating module to the system.

Hydronic Heating Module Output

Sizing the circulator and determining module output.

General Hydronic Piping

General hydronic piping considerations.

Field Wiring

Field Wiring Compliance Requirements

Compliance standards for field wiring.

Field Wiring Overview

Location and purpose of the field connection board.

Line Voltage Wiring

Connecting line voltage power and related components.

Low Voltage Wiring

Connecting low voltage devices like thermostats.

Field Connection Board Details

Diagram and terminal descriptions for field connections.

Internal Wiring Diagram

Internal wiring diagram of the appliance.

Gas Connection

Gas Supply Requirements

Requirements for the gas supply connection.

Gas Piping Installation

Guidelines for running and installing gas piping.

Gas Table for Piping

Table for sizing supply piping based on length and capacity.

Gas Valve Details

Details and adjustments for the gas valve.

How to Verify Combustion

Procedure for checking and verifying combustion.

Venting, Combustion Air and Condensate Removal

General Venting Information

General information regarding venting and air requirements.

Approved Vent Materials

List of approved materials for vent pipes and fittings.

Exhaust and Intake Air Vent Pipe Location

Guidelines for locating exhaust and intake vent terminals.

Exhaust and Intake Air Vent Sizing

Sizing calculations for exhaust and intake vent pipes.

Longer Vent Runs

Adjustments for longer vent pipe runs.

Exhaust and Intake Air Vent Installation

Instructions for installing exhaust and intake vents.

Venting Drawings

Diagrams illustrating various venting configurations.

Condensate Removal System

System for removing condensate from combustion.

Control Overview

Navigation of the Display

How to navigate the control display interface.

Programming the Control

Accessing and performing control programming.

Appliance Setting Program Navigation Menu

Menu for adjusting appliance settings.

Programming the System Setting

Setting system parameters and configurations.

System Setting Program Navigation

Navigating through system setting options.

Control Status Menu

Viewing the current operational status of the control.

Start-Up Procedure

Fill and Purge DHW

Procedure to fill and purge the domestic hot water system.

Fill and Purge Hydronic Heating Loop

Procedure to fill and purge the hydronic heating loop.

Purge Air from Hydronic Heating Module

Purging air from the hydronic heating module.

Heater Pump Control for Air Purging

Using pump control to aid in air purging.

Programming the Total System Control

Programming the Total System Control for optimal performance.

Shutdown and Maintenance

Shutdown Procedure

Steps for safely shutting down the appliance.

Vacation Procedure

Procedure for shutting down during vacation periods.

Maintenance Schedule

Recommended periodic maintenance tasks.

Failure to Operate Troubleshooting

Troubleshooting steps when the appliance fails to operate.

Troubleshooting

Appliance Error Code

Understanding error messages and codes displayed by the unit.

Appliance Error Conditions

General information on appliance error conditions.

Appliance Faults

Identifying and responding to appliance faults.

Appliance Control Fault Codes

Specific fault codes related to the appliance control.

Maintenance

Maintenance Notes

Space for recording maintenance notes.

Massachusetts Installation Requirements

NFPA-54 Modifications

Modifications to NFPA-54 for specific installation requirements.

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