Hyd-Mech S-23P - SECTION 1, INSTALLATION; SAFETY PRECAUTIONS; OPERATOR SAFETY AND INSPECTION

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S-23P Table of Contents

SECTION 1, INSTALLATION

SAFETY PRECAUTIONS ........................................................................................................................................ 3

OPERATOR SAFETY, VISUAL INSPECTION ......................................................................................................... 4

LIFTING THE S-23P ................................................................................................................................................ 5

WRAPPED FOR SHIPPING .................................................................................................................................... 5

LEVELLING THE SAW ............................................................................................................................................. 6

HYDRAULIC OIL and TANK...................................................................................................................................... 6

CUTTING FLUID ...................................................................................................................................................... 6

SPEED ADJUSTOR INSTALLATION........................................................................................................................ 7

POWER WIRING CONNECTIONS ........................................................................................................................... 7

SECTION 2A, CONTROL CONSOLE

OPERATOR CONTROL CONSOLE .......................................................................................................................... 9

CONTROL OPERATIONS ...................................................................................................................................... 10

SEQUENCER OPERATION GUIDE ..................................................................................................................... 12

ORDER OF OPERATION ....................................................................................................................................... 12

BLADE SPEED INDICATOR .................................................................................................................................. 13

SEQUENCER PARAMETER SETUP ................................................................................................................... 13

Parameter Options ............................................................................................................................................ 14

Parameter Options Setting ............................................................................................................................... 14

SECTION 2B, SAW CUTTING CONTROLS

BLADE BASICS .................................................................................................................................................... 15

VARIABLE SPEED CONTROL .............................................................................................................................. 15

HYDRAULIC FEED CONTROL .............................................................................................................................. 16

CUTTING PARAMETERS CHART ......................................................................................................................... 16

CHART EXAMPLE #1............................................................................................................................................ 17

STEP 1, DETERMINE EFFECTIVE MATERIAL WIDTH ................................................................................... 17

STEP 2, SET FEED FORCE LIMIT .................................................................................................................. 17

STEP 3, DETERMINE OPTIMUM BLADE PITCH ............................................................................................ 18

STEP 4, DETERMINE OPTIMUM BLADE SPEED........................................................................................... 18

STEP 5, DETERMINE FEED RATE SETTING ................................................................................................. 19

ADDITIONAL CUTTING SETUP EXAMPLES ........................................................................................................ 20

SECTION 2C, MECHANICAL CONTROLS

HEAD UP LIMIT SETTING ................................................................................................................................. 21

HEAD SWING and BRAKE ................................................................................................................................... 21

COOLANT FLOW................................................................................................................................................... 22

GUIDE ARM POSITIONING .................................................................................................................................. 22

SECTION 3, MAINTENANCE and TROUBLESHOOTING

BLADE CHANGING PROCEDURE ........................................................................................................................ 23

BLADE TRACKING ADJUSTMENT ....................................................................................................................... 24

Idler Wheel Adjustment ..................................................................................................................................... 24

Drive Wheel Adjustment .................................................................................................................................... 24

BLADE GUIDE ADJUSTMENT .............................................................................................................................. 25

BLADE BRUSH ADJUSTMENT ............................................................................................................................. 25

ANGLE BRAKE ADJUSTMENT ............................................................................................................................. 25

ANGLE BRAKE ADJUSTMENT PROCEDURE ...................................................................................................... 25

DRIVE BELT REPLACEMENT .............................................................................................................................. 26

---- Continued ----