SHEET
SHEET
SHEET
SHEET
SHEET
631 2 4 5 7 98 10 1211 1413 15 1716 18631 2 4 5 7 98 10 1211 1413 15 1716 18
631 2 4 5 7 98 10 1211 1413 15 1716 18
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
631 2 4 5 7 98 10 1211 1413 15 1716 18 631 2 4 5 7 98 10 1211 1413 15 1716 18
5
2
3
1
4
3
2
1
P1.3
J3
P1.4
J4
P1.5
J5
P1
500 10T
(MV1)
RED
(CH0-5)
ANALOG
REFERENCE OUTPUT
WHT
BLK
RED
PT5
WHT
BLK
RED
PT4
WHT
BLK
RED
PT3
WHT
BLK
RED
PT2
WHT
BLK
RED
PT1
P5.5OUTPUT15 ENABLE - 2
P8
J8
J1.10
P10
120 VAC NEUT
120 VAC HOT
RED/BLK
RED
RIBBON CABLE
BOARD POWER
16 WIRE
120 VAC NEUT
120 VAC HOT
NO CONNECTION16
+2V
(CH1-0) PT1
(CH1-3) PT4
SIGNAL (1V > 11V)
POWER +18V UNREG
(CH1-2) PT3
SIGNAL (1V > 11V)
POWER +18V UNREG
(CH1-1) PT2
SIGNAL (1V > 11V)
POWER +18V UNREG
SIGNAL (1V > 11V)
POWER +18V UNREG
(CH1-4) PT5
SIGNAL (1V > 11V)
POWER +18V UNREG
P16
J16
P13
J13
P15
J15
P14
J14
P12
J12
RED
WHT
BLK
BLK
RED
WHT
BLK
RED
WHT
BLK
WHT
RED
WHT
RED
BLK
GND
GND
GND
GND
GND
ALL USED WIRES
ZERO INPUT
SPAN INPUT
REFERENCE OUTPUT
ZERO INPUT
SPAN INPUT
DATA - 2
DATA - 1
DATA - 3
DATA - 4
DATA - 5
DATA - 6
DATA - 7
DESCRIPTION
Vcc LOGIC
Vss LCD PWR
Vss GND
REGISTER SEL
READ/WRITE
ENABLE - 1
DATA - 0
14
13
12
11
10
7
6
5
4
3
9
8
PIN#
2
1
SET1
(CH2-5)
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
uP TYPE
OUTPUT
OUTPUT
OUTPUT
OUTPUT
REC19
P6.2
P6.1
P6.3
P6.4
P6.5
P5.6
P5.4
P5.7
P6.0
P6.6
P6.7
uP ID
(CH2-4)
SET2
GND
CONNECTED TO GND
GND
CONNECTED TO GND
ALL USED WIRES
P1.1
J1
34
LOCAL CONTROL
CLOSED FOR
INPUT
(IN-8)
(041749)
GAS CONSOLE CONTROL BD
(IN-5)(IN-3)
P4
500 10T
INCREASE
BLK
SET2
(MV2)
P2
500 10T
INCREASE
SET1
BLK
YEL
RED
YEL
INCREASE
SET3
(MV3)
P3
500 10T
YEL
RED
BLK
SET 2
(CH0-4)
ANALOG
COM
SIG
+2V
SIG
SET 1
COM
+2V
COM
SIG
SET 3
(CH0-3)
ANALOG
SET5
(MV5)
P5
500 10T
INCREASE
SET4
(MV4)
YEL
RED
BLK
YEL
RED
INCREASE
BLK
SIG
SET 5
(CH0-1)
ANALOG
COM
+2V
SIG
+2V
SET 4
(CH0-2)
ANALOG
COM
+2V
SIG
COM
FRONT & REAR
ALL SWITCHED CLOSED = ACTIVE
PANEL SWITCHES
SIG
29
OFF=RUN
TEST PREFLOW
SW1
27
OPERATE
TEST
BLU/WHT
28
BLU
WHT
TEST PREFLOW
LOCAL TEST OPERATE
SIG
COM
INPUT
LOCAL
(IN-1)
SIG
COM
COM
SIG
H35&N2 PLASMA
LOCAL
(IN-2)
INPUT
INPUT
BLU
33
CONTROL
REMOTE
SW4
WHT
(IN-6)
INPUT
REMOTE/LOCAL
SIG
COM
COM
SIG
INPUT
O2 PLASMA
LOCAL
COM
SIG
COM
SIG
INPUT
(IN-7)
(CH2-2)
SET4
SPAN INPUT
REFERENCE OUTPUT
ZERO INPUT
SPAN INPUT
REC6
ALL EVEN NUMBER PINS GROUND
EXPAN - 01
33
35
17
25
31
29
27
23
21
19
15
13
11
37
39
9
7
5
3
EXPAN - 16
EXPAN - 17
EXPAN - 15
EXPAN - 14
EXPAN - 13
+12 VDC
+12 VDC
EXPAN - 4
EXPAN - 3
EXPAN - 2
EXPAN - 1
EXPAN - 12
EXPAN - 11
EXPAN - 10
EXPAN - 9
EXPAN - 8
EXPAN - 7
EXPAN - 6
EXPAN - 5
PIN#
DESCRIPTION
(CH2-3)
SET3
OUTPUT P3.3
P2.5
P2.4
P0.2
P0.6
P2.6
P2.7
P0.7
P0.5
P0.4
P0.3
P4.6
P0.1
P0.0
P4.7
RESET
P3.1
P3.2
INPUT
INPUT
INPUT
INPUT
INPUT
POWER
POWER
INPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
INPUT
INPUT
INPUT
uP IDuP TYPE
GND
CONNECTED TO GND
ALL USED WIRES
ALL USED WIRES
GND
CONNECTED TO GND
ZERO INPUT
SPAN INPUT
REFERENCE OUTPUT
REFERENCE OUTPUT
ZERO INPUT
INPUT
LOCAL
(IN-4)
AMP 102154-9
EXPANSION
REC6
(CH2-1)
SET5
A1
GND
CONNECTED TO GND
ALL USED WIRES
OUTPUT
NOT USED
P1.2
J2
MESSAGE NEUT
MESSAGE HOT
(OUT-7)
GAS PRESSURE OK
OUTPUT
SIG
OUTPUT
TEST OPERATE
TEST PREFLOW
(OUT-2)
BLU
WHT
WHT
BLU
O2 PLASMA
COM
COM
COM
SIG
COM
COM
OUTPUT
(OUT-1)
YEL/BLK
BLU
WHT
BLU
WHT
WHT
BLU
YEL
COM
SIG
SIG
COM
OUTPUT
(OUT-3)
COM
SIG
CON2
CON1
T1 DIAGRAM
(IN-22)
(IN-21)
(IN-20)
(IN-19)
YEL/BLK
24V CT
YEL
T1
1
3
RED
WHT
24 VAC INPUT
MESSAGE NUMBER
24V
(P4.5)
SPARE RELAY
CON2
CON1
CON2
CON1
OUTPUT
(OUT-8)
24V
2
5
REMOTE AIR PLASMA
REMOTE TEST PREFLOW
REMOTE TEST OPERATE
REMOTE O2 PLASMA
REMOTE H35&N2 PLASMA
GND
GND
GND
GND
J9
P1.9
GAS SYSTEM OK
REC1
SSR CR11
SSR CR9
SSR CR8
SSR CR10
SSR CR1
SSR CR3
SSR CR2
DESCRIPTION
GROUND
SSR CR12
SSR CR18
SSR CR15
RELAY CR16
GROUND
RELAY CR17
SSR CR6
SSR CR7
SSR CR13
SSR CR5
SSR CR4
OUTPUT ENABLE
ALL EVEN NUMBER PINS GROUND
19
31
33
35
39
37
23
25
27
21
29
5
9
7
1
3
PIN#
11
13
17
15
H35&N2 PLASMA
(OUT-4)
OUTPUT
(OUT-5)
(OUT-6)
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
uP TYPE
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT OUT-17
OUT-12
OUT-11
OUT-10
OUT-9
OUT-15
OUT-14
OUT-13
OUT-16
RESET
uP ID
P5.3
OUT-24
OUT-22
OUT-21
OUT-23
OUT-20
OUT-18
OUT-19
(IN-18)
(IN-17)
(P3.5)
(P3.6)
(P3.4)
4 (P4.1)
2 (IN-24)
1 (IN-23)
ERROR OUTPUT
SPARE OUTPUT 2
SPARE OUTPUT 1
SPARE INPUT
ONES
DIGIT
GND
GND
GND
GND
GND
A4 (IN-14)
A1 (IN-12)
A2 (IN-13)
A8 (IN-15)
80 (IN-10)
100 (IN-11)
40 (IN-9)
10 (P4.3)
8 (P4.2)
20 (P4.4)
TENS
DIGIT
VALVE
ADDR
GND
GND
40 WIRE
RIBBON CABLE
READ COMPLETE (P3.7)
WRITE (IN-16)
GND
BLU
BLU
WHT
BLU
BLU
WHT
WHT
BLU
WHT
WHT
BLU
WHT
BRN
RED
GRY
BLK
BRN
YEL
GRY
RED
YEL
RED
BLK
BRN
GRY
YEL
BLU/WHT
BLK
BLK
GRN
VIO
SHEET
4-A4
L
4-A1
K
3-B2
M
SHEET
3-A3
J
SHEET
3-B4
H
SHEET
2-B1
G
2-B2
F
2-A2
E
2-A3
D
SHEET
2-A4
B
SHEET
2-A4
A
231021 3 4 5 6 7 8 9 11 1312 1514 16 201817 19 21 22 493626
J7
24
P1.7
25 2827 29 3130 32 3433 35 3937 38 40 4241 4443 45 4746 48 50 51 52 53 5854 55 5756 59 60
SPAN INPUT
GND
(CH2-0)
SET6
REFERENCE OUTPUT
ZERO INPUT
ALL USED WIRES
CONNECTED TO GND
SHEET
2-A3
C
WHT
BLK
RED
PT6
RED
BLK
WHT
P11
J11
SIGNAL (1V > 11V)
POWER +18V UNREG
(CH1-5) PT6
GND
P6
500 10T
(MV6)
SET6
BLK
RED
YEL
INCREASE
ANALOG
(CH0-0)
SET 6
H35&N2 PLASMA
OFF=AIR PLASMA
BLU/WHT
30
O2
PLASMA
SW2-1
WHT
32
31
BLU
SHEET
4-C1
R
DRAWN BY
APP. BY
CHECKED BY
UNLESS OTHERWISE SPECIFIED:
TOLERANCES ARE:
DIMENSIONS ARE IN INCHES.
PART MUST BE FREE OF BURRS AND
SHARP EDGES. BREAK SHARP EDGES IF
NECESSARY WITH CHAMFER OR RADIUS .015.
PURPOSES WITHOUT PERMISSION
PROPRIETARY AND MAY NOT BE USED
CONTAINED THEREON IS CONSIDERED
FOR MANUFACTURING OR FABRICATION
FROM HYPERTHERM, INC.
THIS DRAWING AND ALL INFORMATION
MATERIAL
013324 013-2-324 013324B1
SCH:HD3070 GAS CSL III
N/A 1 OF 4
JLF 2-4-98
JLF 4-10-98
Box-5010 Hanover, NH 03755-5010 603/643-3441
DRAWING NO.
SCALE
3 PL DECIMAL ±.005
FRACTIONS ±1/64
ANGULAR ±.5∞
MODEL
DESCRIPTION
2 PL DECIMAL ±.01
DATE
DATE
DATE
FILE NAME
SHEET
A
B
C
D
4 3 2 1
A
B
C
D
4 3 2 1
ITEM NO.
C
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