Periodic Maintenance Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Serial Number................................................................................................................................................ 1
How to Move Disabled Lift Truck ................................................................................................................. 1
How to Tow Lift Truck............................................................................................................................... 1
How to Put Lift Truck on Blocks................................................................................................................... 2
How to Raise Drive Tires .......................................................................................................................... 2
How to Raise Steering Tires ..................................................................................................................... 2
Maintenance Schedule....................................................................................................................................... 3
Maintenance Procedures Every 8 Hours or Daily............................................................................................ 21
How to Make Checks With Engine Stopped................................................................................................. 21
Tires and Wheels....................................................................................................................................... 21
Forks .......................................................................................................................................................... 22
Adjust..................................................................................................................................................... 23
Remove .................................................................................................................................................. 23
Install..................................................................................................................................................... 23
Forks, Mast, and Lift Chains, Inspect ..................................................................................................... 23
Safety Labels ............................................................................................................................................. 24
Operator Restraint System....................................................................................................................... 25
Steering Column Latch............................................................................................................................. 25
Fuel, Oil, or Coolant Leaks, Check........................................................................................................... 26
Drive Belt................................................................................................................................................... 26
Intake Manifold Rubber Cap .................................................................................................................... 26
Powershift Transmission Oil Temperature.............................................................................................. 26
Powershift Transmission Oil Level .......................................................................................................... 26
Engine Oil.................................................................................................................................................. 26
Hydraulic System...................................................................................................................................... 28
Air Filter .................................................................................................................................................... 28
How to Make Checks With Engine Running................................................................................................28
Gauges, Indicator Lights, Horn, Fuses, and Relays................................................................................ 29
Check Engine Light (Mazda and GM LPG Closed Loop with Low-Emission System) ......................... 30
Malfunction Indicator Lamp (GM 3.0L Gasoline Engine) ...................................................................... 30
Engine Oil Pressure .................................................................................................................................. 30
Cooling System .......................................................................................................................................... 31
Steering System ........................................................................................................................................ 31
Service Brakes........................................................................................................................................... 31
Brake Fluid Level ................................................................................................................................. 31
Operation, Check .................................................................................................................................. 31
Parking Brake ........................................................................................................................................... 31
Water Separator, Diesel Engine ............................................................................................................... 32
Drain Water From Water Separator ....................................................................................................32
Fuel Filter, Diesel Engine......................................................................................................................... 32
Diesel Fuel System, Remove Air .............................................................................................................. 32
Control Levers and Pedals........................................................................................................................ 32
Lift System, Operate ................................................................................................................................. 32
Cooling System .......................................................................................................................................... 33
Maintenance Procedures Every 250 Hours or 6 Weeks ................................................................................... 33
Air Filter ........................................................................................................................................................ 33
Drive Belt....................................................................................................................................................... 34
Mazda M4-2.0G and M4-2.2G Engines .................................................................................................... 34
Fan and Alternator Drive Belt............................................................................................................. 34
Timing Belt............................................................................................................................................ 34
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