SERVICE MANUAL ODE-3 FRAME SIZE 3
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Contents Page no:
Service Request Form .......................................................................................................... 3
Multimeter checks: ................................................................................................................ 3
Control terminal checks: .................................................................................................................. 3
Input Terminal Checks: ................................................................................................................... 4
Output Terminal checks: ................................................................................................................. 5
IGBT tests (480V) ................................................................................................................. 6
IGBT tests (240V) ................................................................................................................. 7
Brake chopper test 240V & 480V .................................................................................................. 8
Main components on an ODE-3 ............................................................................................ 9
Control PCB ...................................................................................................................................... 9
Power board PCB 240 & 480V ..................................................................................................... 10
Inrush circuit test (480V & 240V) ......................................................................................... 12
IGBT pin outs ...................................................................................................................... 13
4.0kW, 240V, 5.5 -7.5kW, 480V ................................................................................................... 13
5.5kW, 220V, 11.0kW, 480V ........................................................................................................ 13
DC Bus check ..................................................................................................................... 14
Power board (supply rails)................................................................................................... 15
Power board Pin outs .......................................................................................................... 16
PCB pin outs ................................................................................................................................... 16
Control board PCB pin outs .......................................................................................................... 17
Control board (Supply rails)................................................................................................. 18
Control board (Digital inputs/outputs, Comms & display) ..................................................... 19
Parameter group 0 .............................................................................................................. 20
Fault codes ......................................................................................................................... 21
Drive test procedure (240 - 480V) ....................................................................................... 22