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Inxpect LBK Series - User Manual

Inxpect LBK Series
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Original instructions
LBK System Series
Instruction manual
v1.2 - EN
SRE - Safety Radar Equipment
WARNING! Anyone who uses this system must read the instruction manual to ensure safety. Read
and adhere to the "Safety information" chapter in its entirety before using the system for the first
time.

Table of Contents

Questions and Answers:

Inxpect LBK Series Specifications

General IconGeneral
BrandInxpect
ModelLBK Series
CategorySafety Equipment
LanguageEnglish

Summary

1. This Manual

1.1 Information on this Manual

Details the manual's objectives, obligations, and provided documentation.

1.1.4 Instruction Manual Updates

Details the changes and versions of the instruction manual over time.

1.1.5 Intended Users

Identifies the target audience for the instruction manual.

2. Safety

2.1 Safety Information

Details safety messages, symbols, personnel skills, and safety assessment.

2.1.5 Intended Use

Defines the product's intended applications and improper usage scenarios.

2.1.6 EMC Installation and General Warnings

Covers EMC installation, general warnings, and restart prevention warnings.

2.2 Conformity

Lists applicable standards, directives, and CE compliance details.

2.2.3 FCC, SRRC, IMDA, and ANATEL Compliance

Details regulatory compliance for FCC, SRRC, IMDA, and ANATEL.

2.2.7 NCC and ICASA Compliance

Details regulatory compliance for NCC and ICASA.

2.2.9 ROHS China Compliance

Details hazardous substance content according to China's SJ/T 11364 standard.

2.3 National Restrictions

Details frequency usage restrictions in France, UK, and Japan.

2.3.3 South Korea to China Restrictions

Details frequency usage restrictions and operational limits for various countries.

3. Get to Know LBK System Series

3.1 LBK System Series Overview

Introduces the LBK System Series, its definition, and special features.

3.1.3 Main Components and Applications

Describes main components like control unit and sensors, and application areas.

3.2 LBK System Series Control Units

Details supported control units (ISC-B01, ISC-02, ISC-03) and their functions.

3.2.3 Control Unit Structures

Illustrates and describes the parts and connectors of control units ISC-B01, ISC-02, ISC-03.

3.2.4 System and Fieldbus Status LEDs

Explains the meaning of system status LEDs and Fieldbus status LEDs.

3.2.6 Digital Inputs

Describes the system's digital inputs and their connection requirements.

3.2.7 Digital Outputs and SNS Input

Details digital outputs (OSSDs), SNS input, and input variable behavior.

3.2.9 Output Functions and Status

Explains available output functions like diagnostic signals and Muting, and their status.

3.2.10 External Resistor for OSSD Outputs

Provides recommendations for external resistors for OSSD outputs.

3.3 LBK-S01 Sensors

Describes the functions, structure, and status LEDs of the LBK-S01 sensors.

3.4 Inxpect Safety Application Functions

Outlines the main functions of the Inxpect Safety application.

3.4.2 Inxpect Safety Application Usage and Access

Explains how to use the application, access levels, and the main menu structure.

3.5 Fieldbus Communication Support

Details Fieldbus support, communication with machinery, and data exchange.

3.5.3 Data Exchanged Through Fieldbus

Details the data exchanged through Fieldbus communication.

3.6 Modbus Communication Support

Explains Modbus support and how to enable Modbus communication.

3.6.3 Data Exchanged Through Modbus

Details the data exchanged through Modbus communication.

3.7 System Configuration

Covers system configuration, dynamic configuration, and programmable parameters.

3.7.3 Dynamic System Configuration Activation

Explains how to activate dynamic configuration via digital inputs or Fieldbus.

3.7.6 Safe Configuration Switch

Details the safe configuration switch and its usage implications.

4. Functioning Principles

4.1 Sensor Functioning Principles

Explains how the sensor works, factors influencing signals, and object detection.

4.2 Detection Fields

Describes detection fields, parameters, and configuration warnings.

4.2.3 Detection Field Dependency

Explains detection field dependency modes and their impact on safety outputs.

4.3 System Category (according to EN ISO 13849)

Classifies the system's safety degree (PL d) and category equivalents.

4.3.2 PL d, Category 2 Configuration

Describes independent sensor operation for PL d, category 2 configuration.

4.3.3 PL d, Category 3 Configuration Requirements

Details requirements for achieving PL d, category 3 equivalent architecture.

4.4 Safety Working Modes and Functions

Explains safety working modes like Both, Access Detection, and Restart Prevention.

4.4.2 Safety Working Modes

Details the 'Both', 'Always access detection', and 'Always restart prevention' working modes.

4.4.3 Safety Working Modes Examples

Illustrates combinations of safety working modes and their behavior when motion is detected.

4.5 Safety Working Mode: Both (default)

Explains the 'Both' mode, covering access detection and restart prevention functions.

4.6 Safety Working Mode: Always Access Detection

Details the 'Always access detection' mode and its TOFF parameter.

4.7 Safety Working Mode: Always Restart Prevention

Explains the 'Always restart prevention' mode and its characteristics.

4.8 Features of the Restart Prevention Function

Describes cases where restart prevention is not guaranteed and provides visual examples.

4.8.3 Precautions for Preventing Unexpected Restarting

Lists rules to follow to prevent unexpected restarting of the machinery.

4.9 Muting Function

Explains muting enabling, activation, signal characteristics, and status.

4.10 Anti-Tampering Functions: Anti-Rotation

Explains the anti-rotation function, disabling it, and related checks.

4.11 Anti-Tampering Functions: Anti-Masking

Details the anti-masking function, memorization process, causes, and sensitivity levels.

4.11.6 Checks When the Anti-Masking Function is Disabled

Outlines checks to perform when the anti-masking function is disabled.

4.12 Multi-Control Unit Synchronization

Explains the necessity and introduction of multi-control unit synchronization.

4.12.5 Enable the Multi-Control Unit Synchronization Function

Details the steps to enable the multi-control unit synchronization function.

4.12.6 Electrical Connections

Illustrates electrical connections for star and daisy chain synchronization examples.

5. Sensor Position

5.1 Basic Concepts

Covers determining factors, installation height, and sensor inclination.

5.2 Sensor Field of View

Explains field of view types (110°, 50°), features, and areas.

5.3 Dangerous Area Calculation

Explains how to calculate the dangerous area based on ISO 13855:2010.

5.4 Calculation of Position for Sensor Height ≤ 1 m

Details installation configurations and formulas for sensor positioning at heights up to 1m.

5.4.4 Configuration 1 Details

Explains Configuration 1 where the field of view does not intersect the ground.

5.4.5 Configuration 2 Details

Explains Configuration 2 where the upper field of view does not intersect the ground.

5.4.6 Configuration 3 Details

Explains Configuration 3 where upper and lower fields intersect the ground.

5.4.7 Calculating Real Detection Distance

Explains how to calculate and enter the real detection distance (Dalarm).

5.5 Calculation of Position for Sensor Height > 1 m

Provides formulas for sensor positioning at heights greater than 1m.

5.5.4 50° Field of View and Real Detection Distance

Details 50° field of view considerations and calculating real detection distance.

5.6 Outdoor Installations

Provides recommendations for outdoor installations exposed to precipitation.

5.6.2 Sensor Cover and Positioning Recommendations

Offers recommendations for sensor covers and optimal positioning.

6. Installation and Use Procedures

6.1 Before Installation

Lists required materials, operating system, and Inxpect Safety application installation steps.

6.2 Install and Configure LBK System Series

Covers control unit installation, synchronization, area definition, and I/O configuration.

6.2.5 Install Sensors on the Floor

Provides step-by-step instructions for installing sensors on the floor.

6.2.6 Install Sensors on Machinery

Provides step-by-step instructions for installing sensors on machinery.

6.2.7 Connect Control Unit to Sensors

Details connecting the control unit to sensors, CAN bus limits, and assigning Node IDs.

6.2.9 Chain Examples

Illustrates examples of control unit placement in sensor chains.

6.2.10 Save and Print Configuration

Steps for saving, printing, and signing the system configuration report.

6.2.11 Set Control Unit Ethernet Parameters

Explains how to set Ethernet parameters for the control unit.

6.3 Validate Safety Functions

Describes the validation process to ensure safety functions are correctly activated.

6.3.2 Validate the Access Detection Function

Provides procedures and specifications for validating the access detection function.

6.3.4 Validate the Restart Prevention Function

Provides procedures and specifications for validating the restart prevention function.

6.3.6 Validate the System with Inxpect Safety

Guidance on using the Inxpect Safety application for system validation.

6.3.7 Troubleshooting Validation

Table of causes and solutions for issues encountered during validation.

6.4 Manage Configuration

Covers configuration reports and how to change system configuration parameters.

6.4.3 Backup and Load Configuration

Explains how to back up and load system configurations.

6.5 Other Functions

Covers functions like changing language, locating motion, admin password, and factory reset.

7. Maintenance and Troubleshooting

7.1 Troubleshooting Control Unit LEDs

Explains control unit LED statuses, associated problems, and remedies.

7.1.2 Troubleshooting Sensor LEDs

Explains sensor LED statuses, error codes, and troubleshooting.

7.1.3 Other Troubleshooting Issues

Addresses other problems like undesired alarms, no power supply, and system errors.

7.2 Event Log Management

Explains how to download and manage the system event log.

7.2.3 Log File Sections and Structure

Details the structure and sections of the event log files.

7.2.5 Log File Example

Provides an example of the event log entries for diagnostic and information events.

7.2.6 Event List and Verbosity Levels

Lists event types and explains verbosity levels for logging events.

7.3 INFO Events (System Boot, Configuration, Reset)

Details INFO events like system boot, configuration changes, and factory resets.

7.3.4 Stop Signal

Logs changes in the stop signal status (activation/deactivation).

7.3.5 Restart Signal

Logs when the system waits for or receives the restart signal.

7.3.6 Detection Access

Logs detection access events with parameters like field number and distance.

7.3.7 Detection Exit

Logs detection exit events when the signal returns to no-motion status.

7.3.8 Dynamic Configuration in Use

Logs changes in the selected dynamic configuration ID.

7.3.9 Muting Status

Logs changes in the muting status of sensors (enabled/disabled).

7.3.10 Fieldbus Connection

Logs Fieldbus communication status (connected, disconnected, or fault).

7.3.11 Modbus Connection

Logs Modbus communication status (connected or disconnected).

7.3.12 Session Authentication

Logs session authentication status and the interface used (USB/ETH).

7.3.13 Validation

Logs when a validation activity starts or ends, including the interface used.

7.3.14 Log Download

Logs when a log download is performed on the device.

7.4 ERROR Events (Control Unit)

Details control unit errors related to temperature, voltage, peripherals, configuration, and outputs.

7.5 ERROR Events (Sensor)

Details sensor errors related to radar signals, temperature, voltage, anti-tampering, and peripherals.

7.6 ERROR Events (CAN Bus)

Details CAN bus errors like timeout, cross check, CRC, communication loss, and protocol errors.

7.7 Cleaning and Spare Parts

Provides guidance on cleaning sensors and lists available spare parts.

8. Technical References

8.1 Technical Data

Details general specifications, safety parameters, Ethernet connection, and control unit features.

8.1.5 Sensor Features and CAN Bus Cables

Details sensor features and recommended CAN bus cable specifications.

8.2 Terminal Blocks and Connector Pin-outs

Provides pin-out details for digital inputs/outputs, power supply, CAN bus, and M12 connectors.

8.3 Electrical Connections

Illustrates electrical connections for safety outputs, muting, stop/restart signals, and diagnostic outputs.

8.4 Parameters

Lists configurable parameters for the system, including settings for sensors, I/O, network, and Fieldbus.

8.5 Digital Input Signals

Explains the logic and timing for digital inputs like stop signal, muting, and restart signal.

9. Appendix

9.1 System Software Information

Provides information on system software, configuration, competence, installation, anomalies, and change control.

9.2 Disposal Guidelines

Provides instructions for product disposal in compliance with European directives.

9.3 Service and Warranty Information

Details customer service contact information and procedures for returning products.

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