Jay-Lor A50 User Manual

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Owner Manual

a50

a100

0208_Jaylor_ManuaL_Cover_2013_Mini.indd 1 29/10/2013 4:01:05 PM

Table of Contents

Default Chapter2
- Table of Contents2
1 Introduction6
2 Policy Statement6
3 Owner/Operator's Responsibility7
4 Contact Information7
5 Serial Number Location7
6 Customer Reference Information8
7 Safety9
- Safety Alert Symbol9
- Understand Signal Words9
- Safety Guidelines9
- General Safety10
- Operating Safety10
- Driving and Hauling Safety11
- Maintenance and Repair Safety11
- Hydraulic Safety12
- Electrical Safety12
- Tire Safety12
- Storage Safety12
- Safety Signs12
8 A50/A100 Safety Sign-Off Form13
9 Safety Sign Locations14
- Safety Sign Locations (A50 Standard Models)14
- Figure 1 - A50 Safety Decal Locations for Standard Models14
- Safety Sign Locations (A100 Standard Models)15
- Figure 2 - A100 Safety Decal Locations for Standard Models15
- Figure 3 - Self-Propelled 'Warning' Decal16
- Figure 4 - General 'Warning' Decal16
- Figure 5 - 'Pinch Point Hazard' Decal17
- Figure 6 - 'Rotating Auger Hazard' Decal17
- Figure 7 - 'High Pressure Fluid Hazard' Decal17
- Safety Sign Locations (A50 CE Models)18
- Figure 8 - A50 Safety Decal Locations for CE Models18
- Safety Sign Locations (A100 CE Models)19
- Figure 9 - A100 Safety Decal Locations for CE Models19
- How to Install Safety Signs20
- Figure 10 - 'Rotating Auger Hazard and Rotating Knives' Decal20
- Figure 11 - 'Remove Ignition Key before Servicing, Maintaining, or Adjusting the Vertical Mixer20
- Figure 12 - 'Wear Ear Protective Gear When Operating the Vertical Mixer' Decal20
- Figure 13 - 'Wear Safety Boots When Operating, Servicing, Maintaining, or Adjusting the Vertical Mixer' Decal20
- Figure 14 - 'Keep Safe Distance from Machine and Keep Children out or Range' Decal20
- Figure 15 - 'Read Manual before Operating, Maintaining, or Adjusting the Vertical Mixer' Decal20
- Figure 16 - 'Do NOT Drive on Steep Slopes' Decal20
- Figure 17 - 'Keep Safe Distance from Hot Surfaces' Decal20
10 Machine Components21
- A50 Self-Propelled Mixer Components21
- Figure 19 - A50 Self-Propelled Mixer Components21
- A50 Stationary Standard Mixer Components23
- Figure 20 - A50 Stationary Mixer Components23
- A50 Skid Steer Mixer Components24
- Figure 21 - A50 Skid Steer Mixer Components24
- A50 Trailer Mixer Components25
- Figure 22 - A50 Trailer Mixer Components25
- A50 Truck Mounted (CE Stationary) Mixer Components26
- Figure 23 - A50 Truck Mounted Mixer Components26
- A100 Self-Propelled Mixer Components27
- Figure 24 - A100 Self-Propelled Mixer Components27
- A100 Stationary Mixer Components29
- Figure 25 - A100 Stationary Mixer Components29
- A100 Trailer Mixer Components30
- Figure 26 - A100 Trailer Mixer Components30
- A100 Truck Mounted Mixer Components31
- Figure 27 - A100 Truck Mounted Mixer Components31
11 Operation32
12 Pre-Operation Checklist32
13 Breaking-In33
- Before Starting33
- After Operating for ½ Hour33
- After Operating for 5 Hours and 10 Hours33
14 Controls34
- Weighing (All Models)34
- Figure 28 - A50 and A100 Scale Mounting Bracket Arm Adjustment34
- Side Door Discharge (All Models)35
- Speed/Direction Control Pedal (A50 and A100 Self-Propelled Models)35
- Figure 29 - A50 and A100 Self-Propelled Speed/Direction Control Pedal35
- Auger On/Off Control (All Models)36
- Steering (A50 and A100 Self-Propelled Models)36
- Throttle Control (A50 and A100 Self-Propelled, Trailer, Truck Mounted Models)36
- Figure 30 - A50 and A100 Self-Propelled Steering36
15 Driving37
16 Transporting38
- Transporting A50 and A100 Trailer Models38
- Figure 31 - Trailer Coupler Positions39
- Figure 32 - Lug Tread Tire39
- Transporting A50 and A100 Truck Mounted Models40
- Figure 33 - Truck Mounted Model Tie-Down Bracket Locations40
- Transporting the A50 Skid Steer Model41
- Figure 34 - A50 Skid Steer Model Transportation41
17 Cutting and Mixing42
18 General Field Operation44
- Figure 35 - Typical Total MIX Ration (TMR) Achieved in Mixing Chamber45
19 Storage46
20 Troubleshooting47
21 Standard Model Specifications49
22 Maintenance and Service Information50
23 Maintenance Safety50
24 Model and Serial Number50
25 Following an Effective Maintenance Schedule51
26 Bolt Torque51
- Checking Bolt Torque51
- Figure 36 - Imperial Bolt Specifications51
27 Fluids and Lubricants52
- Grease52
- Oil (Hydraulic System)52
- Oil (Engine)52
- Figure 37 - Metric Bolt Specifications52
28 Lubricating53
- Auger Support Bushing(S) (All Models)53
- Figure 38 - Auger Support Bushing Grease Locations53
- Steering Chain and Sprocket Assembly (A50 and A100 Self-Propelled Models)54
- Steering Shaft Support Bearings (A50 and A100 Self-Propelled Models)54
- Figure 39 - A50 and A100 Self-Propelled Steering Chain and Sprocket Lubricate Location54
- Figure 40 - A50 and A100 Self-Propelled Steering Shaft Support Bearings Grease Locations54
- Steering Assembly (A50 and A100 Self-Propelled Models)55
- Speed/Direction Control Bushing (A50 and A100 Self-Propelled Models)55
- Figure 41 - A50 and A100 Self-Propelled Steering Assembly Grease Location55
- Figure 42 - A50 and A100 Self-Propelled Speed/Direction Control Bushing Lubricate Location55
- Wheel Hubs (A50 and A100 Trailer Models)56
- Caster Assembly (A50 Skid Steer Model)56
- Figure 43 - A50 and A100 Trailer Hub Grease Location56
- Figure 44 - A50 Skid Steer Model Caster Grease Location56
29 Hydraulic System Maintenance57
- Checking Level in Hydraulic Oil Reservoir (A50 Models Except Skid Steer)57
- Checking Level in Hydraulic Oil Reservoir (A100 Models)58
- Replacing Hydraulic Oil and Hydraulic Oil Filter(S) (All Models Except Skid Steer)58
- Maintaining Breather/Filter Assembly (A50 Models Except Skid Steer)62
30 Engine or Electric Motor Maintenance62
31 Auger Maintenance63
- Knife Maintenance63
- Auger Height Adjustment64
32 Tire Air Pressure64
33 Steering Chain Maintenance (A50 and A100 Self-Propelled Models)65
34 Trailer Coupler Maintenance (A50 and A100 Trailer Models)66
35 A50 and A100 Periodic Maintenance Chart67
36 Maintenance and Service Records68
37 Ec Declaration of Conformity for Applicable Models69
38 Safety Sign70
39 Limited Warranty71

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Jay-Lor A50 Specifications

General

Brand	Jay-Lor
Model	A50
Category	Farm Equipment
Language	English

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