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JDS Uniphase FBP Series User Manual

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BOEING 787: FIBER INSPECTION AND CLEANING
USER MANUAL
Inspect with FBP Probe and HD-series Display; Clean with CleanBlast System
ZPPKG0554
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JDS Uniphase FBP Series Specifications

General IconGeneral
ManufacturerJDS Uniphase
CategoryMeasuring Instruments
Product SeriesFBP
InterfaceGPIB
Power Requirements100-240 VAC, 50/60 Hz
Fiber TypeSingle Mode
ApplicationsFiber Optic Component Testing
Storage Temperature-20°C to 70°C

Summary

Introduction to Fiber Inspection

Fiber Inspection Overview

Contamination is the #1 reason for troubleshooting optical networks. Visual inspection is the only way to determine if fiber connectors are truly clean.

Inspect Before You Connect

Implementing a simple yet important process of proactively inspecting and cleaning before mating can prevent poor signal performance and equipment damage.

Benefits of Proactive Inspection

Proactively inspecting fiber optic connectors will reduce Aircraft On Ground (AOG) Instances, troubleshooting, and damage.

Fiber Optic Connectors

Single Fiber Connectors

Simplex connectors contain a single fiber in a ceramic zirconia ferrule, aligned by a mating sleeve within a bulkhead adapter.

Mil-Aero Connectors

ARINC 801

ARINC 801 connectors are used in aerospace, utilizing a 1.25 mm ferrule and a pin and socket configuration.

Key Terms

Defines Plug, Receptacle, Pin, and Socket in the context of ARINC 801 connections.

JDSU Alignment Guides

JDSU alignment guides fit ARINC 801 connectors, providing a compatible interface for inspection and cleaning.

Effect on Signal Performance

The Problem

Dirt on fiber end faces causes insertion loss, back-reflection, and permanent damage by digging into the glass interface.

Inspect Before You Connect

Proactive Inspection

Inspecting and cleaning connectors before mating is proactive, preventing signal loss and equipment damage from loose debris.

Reactive Inspection

Reactive inspection occurs after a problem is found, potentially leading to permanent damage due to embedded debris.

Where Inspection Should Occur

Critical at Every Stage

Emphasizes that fiber end face inspection is critical at all stages of fiber handling, from manufacturing to flight line.

Inspect: Bulkhead (Single Fiber Connectors)

Install Tip and Barrel Assembly

Instructions for installing the inspection tip and barrel assembly onto the probe microscope for bulkhead inspection.

Inspect Bulkhead

Steps to insert the probe, focus, and determine the cleanliness of a bulkhead connector's fiber end face.

Inspect: Patch Cord (Single Fiber Connectors)

Install Tip and Barrel Assembly

Guide on attaching the inspection tip and barrel assembly to the probe for patch cord inspection.

Inspect Patch Cord

Procedure for attaching a patch cord, focusing, and checking its cleanliness using the probe.

Inspect: ARINC Receptacle (Mil-Aero)

Install Barrel Assembly / Tip

Steps to install the barrel assembly and ARINC alignment guide for inspecting ARINC receptacles.

Inspect

Inspecting ARINC receptacles involves inserting the probe into the guide, focusing, and checking for cleanliness.

Inspect: ARINC Plug (Mil-Aero)

Install Barrel Assembly / Tip

Instructions for installing the barrel assembly and ARINC alignment guide for ARINC plug inspection.

Inspect

Inspecting ARINC plugs requires inserting the probe into the guide, focusing, and determining cleanliness.

Clean: Common Methods

Clean Bulkhead

Describes cleaning bulkhead connectors using a swab with slight pressure and twisting motion.

Clean Patch Cord

Explains cleaning patch cords using reel-style cleaners, cloths, or reusable cleaning sticks.

Clean: JDSU CleanBlast™ System

Cleaning with CleanBlast

Step-by-step guide for cleaning receptacles and plugs using the JDSU CleanBlast system.

Connect

Good Fiber Connection

Lists three critical principles for efficient fiber optic connections: core alignment, physical contact, and pristine interface.

FBP Probe Microscope

FBP Probe Overview

Introduces JDSU FBP-series probes as portable video microscopes for inspecting fiber optic connectivity.

Controls

Explains the function of the focus and magnification controls on the FBP probe for image adjustment.

Specifications

Lists technical specifications for the FBP probe, including dimensions, weight, optical magnification, and cord length.

JDSU Inspection Tips, Guides, Barrel Assemblies

Inspection Tips and Guides

Discusses interchangeable tips and guides designed for accurate inspection of various connectors.

Barrel Assemblies

Describes the barrel assembly's role in housing the objective lens and working with inspection tips and guides.

Tips, Guides, and Barrel Assemblies Map

Tips/Guide Installation Guide

Provides a visual map and instructions for installing various FBP probe tips, guides, and barrel assemblies.

HD1 Video Display

HD1 Display Overview

Introduces the HD1 Video Display as a durable, lightweight unit for use with FBP/FBP3 series probes.

Features

Highlights key features of the HD1 Video Display, including its LCD screen, contrast control, and battery life.

Specifications

Lists technical specifications for the HD1 Video Display, such as dimensions, weight, video display type, and charging time.

FBP3 Long Reach Probe and Tips

FBP3 Probe Overview

Describes the FBP3-P3L as a long-reach probe designed for inspecting hard-to-access backplane connectors.

FBP3 Tips and Barrel Assembly

Explains that FBP3 tips and barrel assemblies are designed for the FBP3 probe for specific connector inspections.

JDSU CleanBlast System

CleanBlast System Overview

Details the CleanBlast system's patented non-contact cleaning method using an air-solvent-air stream.

Boeing 787 Configurations

Boeing 787 - Basic Avionics Inspection Kit

Lists components for the Boeing 787 Basic Avionics Inspection Kit.

Boeing 787 - CCR Cabinet - Long Reach Upgrade Kit

Lists components for the Boeing 787 CCR Cabinet Long Reach Upgrade Kit.

Inspection and Cleaning Kit - ARINC

Lists components for the ARINC Inspection and Cleaning Kit.

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