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Frick AcuAir
Johnson Controls Frick AcuAir User Manual
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210
.200-IOM (JUL 21)
Page 4
Acuair
®
Hygienic Air Units
Installation - Operation - Maintenance
This page is intentionally left blank.
3
5
Table of Contents
Default Chapter
3
Table of Contents
3
General Information
5
Safety
5
Warranty
5
Pre-Installation Requirements
7
Training and Safety Considerations
7
Preliminary Site Layout Considerations
7
Preliminary Field Piping Design Considerations
7
Installation
9
Receiving and Inspection
9
Storage
9
Indoor Storage
9
Outdoor Storage
9
Long-Term Storage
9
Lifting and Handling
10
Support Structure Information
11
Electrical Wiring and Piping
14
General Split Unit Reassembly
14
Installation Tools
14
Assembling Roof Curb (Optional)
14
Installing Roof Curb
14
Removable Lifting Lugs
14
Section Reconnect Ship Loose Items
14
Performance Grade Connections
15
Reassembling Split Unit, Performance Series Only
15
Installing and Sealing the Reconnection Attachment
16
Insulating the Base Reconnect Seam of an Acuair Performance Series Unit
17
Sealing the Acuair Performance Series Roof
19
Food Grade Connections
20
Installing the Reconnect
20
Applying the Acuair Food Grade Roof Reconnect Finish
21
Insulating the Base Reconnect Seam of an Acuair Food Grade Series Unit
23
Foam Kit 15 Use Guidelines for Acuair Unit Base Reconnect Insulation
24
Applying Foam Kit 15
24
Attaching the Acuair Fresh Air Intake Plenum
25
Condensate Drain Trap Sizing
28
Drain Pan Construction
28
Field Piping Requirements
28
Duct Connections
29
Connecting the Weather Hood Directly to the Acuair Fresh Air Opening
30
Field Penetrations for Piping and Electrical Connections
30
Tools Required
30
Filter Latches
31
HEPA Filter Application
34
Non-HEPA Filters in HEPA Frames
34
Installing a 4 In. Pleated Panel (Pre)Filters
35
Installing Spring Latches
35
Installing Latches
35
Installing a Rigid DH Double-Headered Filter
35
HEPA Filters
37
Operation Start-Up
39
Initial Start-Up
39
Inspection
39
Blower, Motor, Drives
39
New Belt Run-In
39
Filters
39
Cooling Coils
39
Gas Heat Start-Up
40
Gas Heat Shutdown
40
24 Hr Run-In
40
Start-Up after Prolonged Shutdown
40
Maintenance
41
Daily Operation and Routine Maintenance
41
Maintaining the Coils
41
Maintaining the Dampers
41
General Maintenance
41
Periodic Inspections
41
Inspection Checklist
41
Electrical Conduit Sealing Requirement
42
Sources of Water or Ice
42
Remedy
42
Maintaining the Filters
42
Finish and Sealing
42
Calibrating the Temperature Sensors
43
Ice Bath
43
Infrared Temperature Scanner
43
Unit Cleaning and Sanitation
43
White Rust and Wet Storage Stain of Galvanized Steel
43
Addressing a Light Coating of White Rust also Known as Wet Storage Stain
43
Cleaning White Rust
43
Fan Segment-Fan Motor
44
Mounting Hardware and Adjustable Motor Base
45
Motor Condition (Visual)
45
Electrical Checks
45
Lubrication
45
Lubricating the Fan Bearing
44
Lubricant for Fan Bearings
44
Correct Interval and Quantity
44
Inspecting V-Belts and Sheaves
46
Inspect Sheave Alignment
46
Alignment Using a Straightedge (Preferred)
46
Alignment Using a String
46
Replacing Belts
47
Tensioning V-Belts and Sheaves
47
Simple Tensioning Procedure
48
Monthly Service
48
Blowers, Motors, and Drives
48
Filters
49
Unit Exterior
49
Operating and Maintenance Instructions for Piezometer
48
Operating the Piezometer
48
Maintaining the Piezometer
48
Maintenance Intervals
49
Spare Parts
50
Troubleshooting
51
Acuair Factory Start-Up Assistance
52
Acuair Air Handler Prestart-Up Checklist
53
Prestart-Up Check (for Site Records)
53
General Unit Inspection
53
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Installation Operation & Maintenance
56 pages
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Johnson Controls Frick AcuAir Specifications
General
Brand
Johnson Controls
Model
Frick AcuAir
Category
Air Compressor
Language
English
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