Johnson J2R4SUC 2007 - 10-Hour Inspection; Anti-Corrosion Protection

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MAINTENANCE
INSPECTION AND MAINTENANCE SCHEDULE
INSPECTION AND MAINTENANCE SCHEDULE
Routine inspection and maintenance is necessary for all mechanized products. Periodic maintenance
contributes to the product’s life span. The following chart provides guidelines for outboard inspection and
maintenance to be performed by an authorized Dealer.
IMPORTANT: Outboards used for rental operations, commercial applications, or other high hour use
applications require more frequent inspections and maintenance. Inspection and maintenance should be
adjusted according to operating conditions and use; and environmental conditions.
.
Engine Maintenance and Inspection Schedule
Description
Engine
Care
Product
Frequency
Each Use 10-Hour Inspection Every 50 Hours or 6 months Every 100 Hours or Annually Every 200 Hours or Biannually
Swivel bracket, inspect and lubricate
(1)
D
Every 60 days / Every 30 in Saltwater
Clamp screws, inspect and lubricate
(1)
D
Every 60 days / Every 30 in Saltwater
Throttle linkage, inspect and lubricate
(1)
D
Every 60 days / Every 30 in Saltwater
Steering bracket, lubricate
(1)
D
Every 60 days / Every 30 in Saltwater
Shift lever, lubricate
(1)
D
Every 60 days / Every 30 in Saltwater
Lubrication and corrosion protection for metallic components
A
Every 60 days / Every 30 in Saltwater
Anticorrosion anodes, check operation
33
Water intake screens, check condition
33
Overboard water pump indicator, check operation
33
Steering friction, check/adjust
33
Throttle and shift operation, check function
33
Emergency stop circuit and lanyard, check function
33
Clamp screws, tighten
33
Starter, inspect cord
33
Crankcase oil level, check H
33
Flush cooling system
3
Operator’s Guide, onboard
3
Fuel system components, inspect and repair leaks
(3)
33
Fastener inspection, tighten loosened components
33
Thermostat, inspect and check operation
33
Fuel filter inspection, eliminate contamination
33
Electrical and ignition wires and connections, inspect
3
3
Gearcase lubricant, replace B
33
Powerhead synchronization and linkage, inspect
(3)
D
33