Kemppi Kempact Pulse 3000 Operating Manual

EN
CONTENTS
1. Preface
...................................................................................................................................... 3
1.1 General
....................................................................................................................................... 3
1.2 Product introduction
............................................................................................................ 3
2. Before you start using the unit .............................................................................. 4
2.1 Unpacking ................................................................................................................................. 4
2.2 Placement of the unit ........................................................................................................... 4
2.3 Serial number ........................................................................................................................... 4
2.4 Distribution network ............................................................................................................. 4
2.5 Connection to the mains supply ...................................................................................... 4
2.6 Ground cable ............................................................................................................................ 4
2.7 DuraTorque™ 400, 4 wheel wire feed mechanism ..................................................... 5
2.8 Installation of welding gun ................................................................................................. 6
2.9 Mounting and locking of wire reel .................................................................................. 6
2.10 Automatic wire feed to gun................................................................................................ 7
2.11 Adjustment of pressure ........................................................................................................ 7
2.12 Adjustment of tightness of spool brake ........................................................................ 7
2.13 Shielding gas ............................................................................................................................ 8
2.14 Cooling unit (KempactCool 10) ......................................................................................... 9
3. Operation .............................................................................................................................10
3.1 Main switch and signal lights...........................................................................................10
3.2 To select polarity for welding ..........................................................................................10
3.2.1 Changing the polarity ...................................................................................................10
3.3 Panel
..........................................................................................................................................11
3.3.1 Choosing start switch function .....................................................................................11
3.3.2 Choosing the welding method .....................................................................................11
3.3.3 Selecting 1-MIG/Pulse MIG synergy curves .................................................................12
3.3.4 Adjustments, display and weld data ............................................................................14
3.3.5 Timer ...............................................................................................................................14
3.3.6 Adjustment of welding dynamics ................................................................................14
3.3.7 Remote control ..............................................................................................................15
3.3.8 MIG extra functions .......................................................................................................15
3.3.9 Use of gas test ................................................................................................................16
3.3.10 Testing wire feed ............................................................................................................16
3.3.11 Memory channels, MEMORY .........................................................................................16
3.3.12 SETUP .............................................................................................................................17
3.3.13 Error codes .....................................................................................................................18
3.4 Cooling unit operation (KempactCool 10)
.................................................................. 18
4. Maintenance ......................................................................................................................19
4.1 Daily maintenance ...............................................................................................................19
4.2 Regular maintenance ..........................................................................................................19
5. Disposal of the machine ............................................................................................19
6. Ordering numbers .........................................................................................................20
7. Technical data ...................................................................................................................20
Kempact Pulse 3000, KempactCool 10
2

Kemppi Kempact Pulse 3000 Specifications

General

Brand	Kemppi
Model	Kempact Pulse 3000
Category	Welding System
Language	English