Kemppi Kempomat 2500 Operation Instructions

 COPYRIGHT KEMPPI OY
2 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340
Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 3
 COPYRIGHT KEMPPI OY
CONTENTS
1. PREFACE ....................................................................................................3
1.1. Introduction ..........................................................................................3
1.2. Product introduction .............................................................................3
2. INSTALLATION OF THE POWER SOURCE...............................................3
2.1. Transport and lifting of the machine.....................................................3
2.2. Siting the machine ...............................................................................4
2.3. Connection to the mains supply...........................................................4
2.4. Mounting of the mains cable ................................................................4
2.5. Welding and return current cables .......................................................5
3. USE OF WIREFEEDER ..............................................................................6
3.1. Parts of wire feed mechanism..............................................................6
3.2. Installation of the wire feed system......................................................8
3.3. Installation of wire feed ........................................................................8
3.4. Mounting of MIG welding gun ..............................................................9
3.5. Mounting and locking of wire reel ........................................................9
3.6. Automatic wire feed to gun ................................................................10
3.7. Adjustment of tightness of wire reel brake .........................................10
3.8. shielding gas ...................................................................................... 11
4. OPERATION AND USE OF POWER SOURCE ........................................12
4.1. Kempomat panels ..............................................................................12
4.2. Wire feed panel.................................................................................. 13
4.3. Wire feeder unit..................................................................................13
4.4. Main switches and Pilot lamps...........................................................14
4.5. Adjustment for arc roughness I, II ...................................................... 15
4.6. Operation of cooling fan..................................................................... 15
5. CONTROL PANELS AND ADJUSTMENTS...............................................15
5.1. Wire feed speed potentiometer..........................................................15
5.2. Burn back time ...................................................................................15
5.3. KMW timer .........................................................................................16
6. ACCESSORIES.........................................................................................17
6.1. KMW sync.......................................................................................... 17
6.2. Installation and mounting ................................................................... 17
7. OPERATION DISTURBANCES.................................................................18
7.1. Cables................................................................................................19
7.2. Power source .....................................................................................19
8. REGULAR MAINTENANCE OF THE EQUIPMENT..................................19
9. ORDERING NUMBERS ............................................................................19
10. TECHNICAL DATA.....................................................................................20

Kemppi Kempomat 2500 Specifications

General

Brand	Kemppi
Model	Kempomat 2500
Category	Welding System
Language	English