Kemppi Kempomat 2500 Operation Instructions

 COPYRIGHT KEMPPI OY
8 / Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340
Kempomat 2500, Kempomat 3200, Kempomat 4000 / 0340 / 9
 COPYRIGHT KEMPPI OY
Kempomat 3200, 4000
feed rolls
colour ller wire ø mm (inch)
white 0.6 ja 0.8 (0.030)
red 0.9/1.0 and 1.2 (0.035, 0.045 and 0.052)
yellow 1.4, 1.6 and 2.0 (1/16 and 5/64)
guide tubes
colour ller wire ø mm (inch)
orange 0.6-1.6 (0.024-1/16)
Feed roll with plain groove:
Universal feed roll for welding of all kinds of wires
Feed rolls with knurled groove:
Special feed roll for cored wires and steel wires
Feed rolls with U groove:
Special feed roll for aluminium wires
Wire feed rolls have two grooves for different ller wire diameters. Correct wire groove is
selected by moving selecting washer from one side to another in feed roll.
Feed rolls and wire guide tubes have colour codes in order to make identication easier.
By delivery Kempomat is equipped with red feed rolls with plain groove and with orange wire
guide tubes for welding ller wires 0.9 - 1.2 mm (0.035”, 0.045” and 0.052”).
3.4. MOUNTING OF MIG WELDING GUN
In order to ensure trouble-free welding check in operation instructions of gun used by you that
wire guide tube and contact tip of gun are according to manufacturer´s recommendation suitable
to be used for wire feed diameter and type in question. Too tight a wire guide tube might cause
for wire feeder unit a bigger stress than normally as well as disturbances in wire feed.
Screw snap connector of gun tight that there won´t come any voltage losses on connecting
surface.
A loose connection will heat gun and wire feeder unit.
3.5. MOUNTING AND LOCKING OF WIRE REEL
- Release locking nails of wire reel hub by turning locking knob to the position OPEN.
- Mount the reel at its place. Note rotating direction of reel!
- Turn the locking knob to the position LOCKED.
Check in ller wire reel that there are no parts sticking out, which could e.g. chafe
against chassis or door of wire feeder unit. Dragging parts might expose chassis of
wire feeder unit under voltage.
LOCKED OPEN

Kemppi Kempomat 2500 Specifications

General

Brand	Kemppi
Model	Kempomat 2500
Category	Welding System
Language	English