KIRLOSKAR OIL ENGINES LIMITED
36
C. Engine Exhausts Dense Black
Cause
Remedy
1. Engine overloaded
Reduce the load appropriately. If the belting or coupling with the
driven machine is not right, correct it.
2. Faulty injector
Check the opening pressure of the injector and the atomization
of the fuel spray. Correct it if necessary, or replace it if worn.
3. Incomplete combustion
This results mainly from faulty injector, incorrect fuel injection
timing, leakage through the cylinder head gasket and from
insufficient compression, etc. Remedy whatever the real cause
maybe.
Problem Cause Remedy
Gear Shifting
Hard
Clutch Throw Out Lever Free Play Adjust Clutch free play as recommended.
Clutch Plate Worn out Check Clutch Plates, if found worn replace it.
M6 Screw on Top Cover Loose Check the screw for tightness. If loose tighten it.
Gear Lever bend
Remove gear lever and check the rear end, if found bend
replace it.
Rail & Fork bend
Remove Rail, Fork and check for bends and damages,
replace if found bend or damage.
Gear Noisy
Clutch Throw Out Lever Free Play Adjust Clutch free play as recommended
Clutch Plate Worn out Check Clutch Plates, if found worn replace it.
Gear Lever bend
Remove gear lever and check the rear end , if found bend
replace it.
Fork Spring & Ball
Check Spring tension if found loose replace it.
Check balls if found damage replaces it.
Rail & Fork bend Check Rail & Fork for bend / damages replace if required.
Gear teeth damage Check the gear teeth for damages. If found replace it.
Gear Not
Engaging
Clutch Throw Out Lever Free Play Adjust Clutch free play as recommended
Clutch Plate Worn out Check Clutch Plates, if found worn replace it.
Gear Lever bend
Remove gear lever and check the rear end, if found bend
replace it.
Fork Spring & Ball Damage
Check Spring tension if found loose replace it.
Check balls if found damage replaces it.
Rail & Fork bend Check Rail & Fork for bend / damages replace if required.
11. Troubleshooting Transmission
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