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KITO TCR Series - User Manual

KITO TCR Series
78 pages
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Owners Manual
AIR
POWERED
CHAIN HOIST
TCR SERIES
¼ tonne through 6 tonne Capacity
Code Number and Serial Number
BULLETIN NO. TCROM-0913-04
This equipment should not be installed, operated or
maintained by any person who has not read and understood
all the contents of this manual. Failure to read and comply
with the contents of this manual can result in serious bodily
injury or death, and/or property damage.

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Summary

Important Information and Warnings

Terms and Summary

Defines signal words like DANGER, WARNING, CAUTION, NOTICE for hazard identification.

Warning Tags and Labels

Illustrates warning tags attached to the hoist and their importance for safety.

Technical Information

Specifications

Details product specifications and operating conditions.

Dimensions

Provides physical dimensions of the hoist models.

Part Names

Identifies various components of the hoist.

Preoperational Procedures

Air Supply System Requirements

Ensures proper air supply pressure, flow, and quality for hoist operation.

Air Supply Capacity And Regulation

Details airflow requirements and air pressure regulation for the hoist.

Lubrication

Specifies lubricator location and oil delivery rate for hoist lubrication.

Filtration

Requires a 5-micron filter for incoming air to protect the hoist.

Air Dryer

Advises using an air dryer to prevent corrosion and hoist malfunction.

Piping, Hoses And Fittings

Discusses system configuration, draining, and component order.

Mounting Location

Emphasizes checking suspension structure adequacy before mounting.

Connecting Hoist to Air Supply

Details the process of connecting the air supply hose to the hoist.

Mounting the Hoist

Explains how to mount the hoist to a fixed point or trolley.

Optional Chain Container

Instructions for installing the optional bag style chain container.

Non-Stationary Application

Provides guidance for using the hoist in mobile or rental applications.

Preoperational Checks and Trial Operation

Outlines checks and trial operation steps before using the hoist.

Operation

Introduction

Introduces hoist operation and essential safety precautions for operators.

Shalls and Shall Nots for Operation

Lists critical do's and don'ts for safe hoist operation.

Hoist Controls

Explains the pendant and cord control mechanisms for operating the hoist.

Adjusting the Controls

Details how to adjust control sensitivity for precise hoist operation.

Operation of the Load Limiter

Describes how the load limiter functions and when adjustment may be needed.

Inspection

General

Defines terms and service classifications for hoist inspections.

Inspection Classification

Outlines inspection intervals for frequent and periodic checks.

Frequent Inspection

Lists items to check during frequent visual inspections.

Periodic Inspection

Lists items to check during periodic visual inspections.

Occasionally Used Hoists

Specifies inspection requirements for infrequently used hoists.

Inspection Records

Stresses the importance of maintaining dated inspection reports and records.

Inspection Methods and Criteria

Details methods and criteria for inspecting specific hoist components.

Lubrication

Air Hoist Lubrication

Details air supply lubricator requirements and lubricant type.

Load Chain Lubrication

Advises on lubricating the load chain for longevity.

Hooks and Suspension Components

Recommends lubrication intervals for hooks and suspension pins.

Maintenance and Handling

Load Limiter

Explains the load limiter's purpose and adjustment procedure.

Brake

Covers brake inspection procedures and notes the brake is not adjustable.

Load Chain

Covers cleaning, lubrication, and replacement of the load chain.

Load Sheave Inspection

Details how to inspect the load sheave by removing the chain separator.

Pendant

Describes the procedure for installing a pendant control station.

Storage

Provides instructions for storing the hoist properly.

Outdoor Installation

Discusses considerations for outdoor hoist installations to prevent corrosion.

Troubleshooting

Troubleshooting Guide

Provides a guide to diagnose and resolve common hoist issues.

Parts List

Main Body Parts

Exploded views and parts lists for various TCR main body models.

Valve Body Parts

Exploded views and parts lists for TCR valve body assemblies.

Pendant Handle and Control Parts

Exploded views and parts lists for pendant handles and controls.

Tune-up Kit

Lists components included in the tune-up kit for various models.

Warranty

KITO TCR Series Specifications

General IconGeneral
TypeElectric Chain Hoist
Ambient Temperature-20°C to +40°C
Lifting Capacity250 kg - 5000 kg
Chain Falls1 - 2
Power Supply220V/380V, 50Hz or customized
Protection ClassIP55
WeightVaries by model
Chain Size6.3 mm - 11.2 mm

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