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KOLARC
Welding System
MX600
KOLARC MX600 User Manual
52 pages
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OWNER'S MANUAL
Operational Manual-OM
2023−02
Processes
Multiprocess
Welding
V
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MX600
MX500
MX400
2
Table of Contents
Contents
2
Table of Contents
2
Explanation of Safety Instructions
4
General
4
Intended Use
4
Safety Instructions
4
Safety Symbols
5
Environmental Conditions
6
Grid Connection
6
Obligations of Personnel
6
Obligations of the Operating Company
6
Danger from Toxic Gases and Vapors
7
Personal Protection and Protection of Others
7
Danger from Flying Sparks
8
Risks from Grid Current and Welding Current
8
Stray Welding Currents
9
EMC Device Classifications
10
EMC Measures
10
EMF Measures
11
Particular Hazard Areas
11
Danger from Shielding Gas Cylinders
12
Requirement for the Shielding Gas
12
Danger Posed by Shielding Gas Leak
13
Safety Measures at the Setup Location and During Transport
13
Safety Measures in Normal Operation
13
Maintenance and Repair
14
Safety Inspection
14
Copyright
15
Data Backup
15
Disposal
15
Safety Symbols
15
Declaration of Conformity
16
Introduction
17
Overview
17
Duty Cycle
19
Selecting a Distance
19
Connect the Mains Cable
20
Connection Input Power
20
General
20
Safety
20
Generator-Powered Operation
21
Generrator Powered Operation
21
Receptacle Information
21
Brief Description of MIG/MAG Standard Synergic Welding
22
Commissioning
22
General
22
Information on System Components
22
Safety
22
Welding Processes and Procedures for MIG/MAG Welding
22
Brief Description of Duo Pulse / Position Welding
23
Brief Description of MIG/MAG Pulsed Synergic Welding
23
Brief Description the Gouging (Arc Air Gouging)
23
General
23
Safety
23
System Components
23
VRD: Safety Principle
24
Control Panel
25
Control Panel
26
Job List / Function Graphic / Function List
27
Connections, Switches and Mechanical Components
28
Side View
28
MX600 /MX500/ MX400 Powersupply Front / Rear View
29
Gas-Cooled MIG/MAG Welding
30
General
30
Manual Metal Arc Welding
30
Minimum Equipment for Arc Air Gouging
30
Minimum Equipment for Welding Operations
30
Water-Cooled Mıg/Mag Welding
30
Before Installation and Initial Operatin
31
Intended Use
31
Safety
31
Setup Regulations
31
Assembling System Components (Overview)
32
Connecting the Interconnecting Hosepack
33
Correct Routing of the Interconnecting Hosepack
33
Establishing a Ground Earth Connection
33
Place the Wirefeeder on the Power Source
33
Connect the Gas Cylinder
34
Brake Cylinder
35
Brake Cylinder Components
35
Wire Feeding Reel
35
Feed Rollers Placement / Changing
36
MIG/MAG Welding
37
Overview
37
Preparation
37
Safety
37
MIG/MAG Synergic Welding
38
Xdeep / Xroot / Xcold
39
Xstabil / Position / Duo Pulse
40
Corrections During Welding
41
Manual Metal Arc Welding
42
Preparation
42
Safety
42
Corrections During Welding
43
Manual Metal Arc (MMA) Welding
43
Anti-Stick Function (F28)
44
Hotstart Function (F25)
44
Arc Air Gauging
45
Arc Air Gouging
45
Preparation
45
Safety
45
Electrical Diagram
46
Electrical Diagram
47
General Information
49
Of the Hose Package Correctly Positioned
49
Querying the Source Circuit Inductance
49
Welding Circuit Its Inductance Shows
49
Troubleshooting
50
Error Resolution Table
51
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KOLARC MX600 Specifications
General
Frequency
50/60Hz
Wire Diameter
0.8-1.6mm
Protection Class
IP21S
Insulation Class
H
Efficiency
85%
Welding Process
MIG
Duty Cycle
60%
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