KOLARC MX600 User Manual

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OWNER'S MANUAL

Operational Manual-OM

2023−02

Processes

Multiprocess Welding

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MX600

MX500

MX400

Table of Contents

Contents2
- Table of Contents2
- Explanation of Safety Instructions4
- General4
- Intended Use4
Safety Instructions4
- Safety Symbols5
- Environmental Conditions6
- Grid Connection6
- Obligations of Personnel6
- Obligations of the Operating Company6
- Danger from Toxic Gases and Vapors7
- Personal Protection and Protection of Others7
- Danger from Flying Sparks8
- Risks from Grid Current and Welding Current8
- Stray Welding Currents9
- EMC Device Classifications10
- EMC Measures10
- EMF Measures11
- Particular Hazard Areas11
- Danger from Shielding Gas Cylinders12
- Requirement for the Shielding Gas12
- Danger Posed by Shielding Gas Leak13
- Safety Measures at the Setup Location and During Transport13
- Safety Measures in Normal Operation13
- Maintenance and Repair14
- Safety Inspection14
- Copyright15
- Data Backup15
- Disposal15
- Safety Symbols15
- Declaration of Conformity16
Introduction17
- Overview17
- Duty Cycle19
- Selecting a Distance19
- Connect the Mains Cable20
Connection Input Power20
- General20
- Safety20
Generator-Powered Operation21
- Generrator Powered Operation21
- Receptacle Information21
- Brief Description of MIG/MAG Standard Synergic Welding22
Commissioning22
- General22
- Information on System Components22
- Safety22
Welding Processes and Procedures for MIG/MAG Welding22
- Brief Description of Duo Pulse / Position Welding23
- Brief Description of MIG/MAG Pulsed Synergic Welding23
- Brief Description the Gouging (Arc Air Gouging)23
- General23
- Safety23
System Components23
- VRD: Safety Principle24
- Control Panel25
- Control Panel26
- Job List / Function Graphic / Function List27
Connections, Switches and Mechanical Components28
- Side View28
- MX600 /MX500/ MX400 Powersupply Front / Rear View29
- Gas-Cooled MIG/MAG Welding30
- General30
- Manual Metal Arc Welding30
- Minimum Equipment for Arc Air Gouging30
Minimum Equipment for Welding Operations30
- Water-Cooled Mıg/Mag Welding30
Before Installation and Initial Operatin31
- Intended Use31
- Safety31
- Setup Regulations31
- Assembling System Components (Overview)32
- Connecting the Interconnecting Hosepack33
- Correct Routing of the Interconnecting Hosepack33
- Establishing a Ground Earth Connection33
- Place the Wirefeeder on the Power Source33
- Connect the Gas Cylinder34
Brake Cylinder35
- Brake Cylinder Components35
- Wire Feeding Reel35
- Feed Rollers Placement / Changing36
MIG/MAG Welding37
- Overview37
- Preparation37
- Safety37
MIG/MAG Synergic Welding38
- Xdeep / Xroot / Xcold39
- Xstabil / Position / Duo Pulse40
- Corrections During Welding41
Manual Metal Arc Welding42
- Preparation42
- Safety42
- Corrections During Welding43
- Manual Metal Arc (MMA) Welding43
- Anti-Stick Function (F28)44
- Hotstart Function (F25)44
Arc Air Gauging45
- Arc Air Gouging45
- Preparation45
- Safety45
Electrical Diagram46
- Electrical Diagram47
- General Information49
- Of the Hose Package Correctly Positioned49
Querying the Source Circuit Inductance49
- Welding Circuit Its Inductance Shows49
Troubleshooting50
Error Resolution Table51

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KOLARC MX600 Specifications

General

Brand	KOLARC
Model	MX600
Category	Welding System
Language	English

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