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Kollmorgen BDS4 Series

Kollmorgen BDS4 Series
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Kollmorgen BDS4 Series Specifications

General IconGeneral
SeriesBDS4
Supply Voltage24 - 48 VDC
CommunicationCANopen, EtherCAT
Control ModesVelocity, Position
FeedbackResolver, Sin/Cos Encoder
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Overtemperature, Short Circuit
Operating Temperature Range0°C to +55°C

Summary

Chapter 1: System Description

1.2 Product Description

Details the BDS4 product lines, their features, and capabilities.

1.3 Features

Highlights key design features of the BDS4 system.

1.4 Theory of Operation

Explains the operational principles of the BDS4 brushless servo system.

1.4.1 PSR45 Power Supply Module

Details the functionality and sections of the PSR4/5 power supply module.

1.4.2 BDS4 Servo Amplifier Module

Describes the BDS4 servo amplifier module's sections and functions.

1.4.3 Brushless DC Motor

Explains the technology and features of the B Series brushless motors.

Chapter 2: Installation

2.2 Safety Information

Alerts users to potential hazards and necessary precautions for safe operation.

2.5 Installation Requirements

Emphasizes critical factors for proper installation and field wiring.

2.5.1 Environmental Considerations

Specifies recommended operating and storage conditions for the equipment.

2.5.2 Enclosures

Suggests mounting the equipment in a suitable enclosure for protection.

2.7 Electrical Connections

Covers all necessary electrical connections for system operation.

2.7.2 Grounding Scheme

Outlines the proper grounding procedure according to NEC specifications.

2.7.8 Connecting the BDS4 InputOutput (Connector C1)

Explains the inputs and modes of operation available via Connector C1.

2.7.9 Connecting the Motor

Details how to connect the motor's resolver, power, and tachometer signals.

Chapter 3: Operation

3.2 Initial Start-Up

Provides instructions for powering up and testing the servo system.

3.3 Sequence of Operations

Details the basic start-up sequence and expected LED indicators.

Chapter 4: Maintenance

4.2 Preventative Maintenance

Outlines essential preventative maintenance tasks for qualified personnel.

4.2.1 Transient Voltages

Advises on suppressing transient voltages to prevent damage to the BDS4.

4.2.2 Surge Current

Recommends current limiting means to protect the system from excessive current.

4.4 Adjustments

Classifies adjustments into categories for installation, response, and design tolerance.

4.4.1 Set-Up Adjustments

Describes essential adjustments required at the time of installation.

4.4.1.1 Balance Adjustment (Within Position Loop)

Adjusting the balance pot for zero following error at zero speed.

4.4.1.2 Balance Adjustment (Automatic or Manually Operated Machines)

Adjusting balance pot for zero speed with zero input signal.

4.4.1.3 Command Scale Adjustment (Within Position Loop)

Adjusting command scale pot for proper following error at a given speed.

4.4.1.4 Command Scale Adjustment (Automatic or Manually Operated Machines)

Adjusting command scale pot for maximum desired motor speed.

4.4.2 Response and Application Dependent Adjustments

Allows tailoring the BDS4 system's dynamic response to specific applications.

4.4.2.1 Stability Adjustment

Adjusting stability pot to improve dynamic response and AC gain.

4.4.2.2 Current Limit Adjustment

Adjusting the current limit pot to reduce peak current levels.

4.4.3 Design Tolerance Adjustments (Factory Set and Sealed)

Factory-set adjustments that should not be made in the field.

4.4.3.3 Motor System Resolver Alignment

Procedure for realigning the motor system resolver if necessary.

Chapter 5: Troubleshooting

5.2 Field Serviceability

Discusses the serviceability of components and recommendations for replacement.

5.3 Symptoms and Corrections

Guides users on troubleshooting motor response issues based on symptoms.

5.3.1 The Motor Exhibits Very Low Torque or is Totally Inoperative

Lists prerequisites and probable causes for motor inoperability.

5.3.3 BDS4-3, 6, 10, 20, 30, 40 and 55 AMP Status LEDs

Explains the status indications provided by BDS4 module LEDs.

5.3.4 PSR45-12 and 20 Amp Status LEDs

Explains the status indications provided by PSR4/5 12/20 Amp module LEDs.

5.3.6 BDS4 or PSR45 Reset Procedures

Details procedures for resetting fault latches in BDS4 and PSR4/5 units.

Chapter 6: Spare Parts

6.2 Recommended Spare Parts

Lists recommended spare parts available for BDS4 and PSR4/5.

6.3 Ordering Instructions

Provides instructions and contact information for ordering parts.

Appendix A: Warranty Information

Appendix B: Model Numbers

B.2 Cable Model Number Scheme for Individual Cable Set (Bayonet-Type Thread)

Scheme for ordering individual cable sets with bayonet-type threads.

B.3 Cable Model Number Scheme for Individual Cable (Screw-Type Connector)

Scheme for ordering individual cable sets with screw-type connectors.

Appendix C: Connector Kits & Tools

C.1 Introduction

Information on ordering mating connectors and tools.

Appendix D: Specifications

D.1 Introduction

Introduces specifications for PSR4/5 and BDS4, including derating information.

Appendix E: Options

E.1 PSR45 AV Electrical Options

Lists available electrical options for PSR4/5A/V models.

E.2 BDS4 Electrical Options

Details standard and optional electrical configurations for BDS4 amplifiers.

E.2.2 BDS4-OPT23 A Option Board

Explains the features and configurations of the BDS4-OPT2/3A option board.

E.3 BDS4-OPT-DL Option Board

Explains the function and configuration of the direction limit option board.

Glossary

Amplifier

Electronics converting low-level signals to high power for motor operation.

Resolver

Position transducer measuring absolute shaft position over one revolution.

Servo AmplifierServo Drive

Electronic device producing winding current for a servo motor.

Torque

Rotary equivalent to force.

Velocity

Change in position as a function of time, with magnitude and direction.

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