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Kollmorgen AKD 2G-S Series

Kollmorgen AKD 2G-S Series
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AKD
®
2G-Sxx with Functional Safety Option 1
STO - SIL2
Installation Manual, English
Manual Edition: F, June, 2023
Safety Edition: S103, March 2023
Valid for AKD
®
2G-S Hardware Revision A
Part Number 907-200003-00
Original Document
For safe and proper use, follow these
instructions. Keep for future use.

Table of Contents

Questions and Answers:

Kollmorgen AKD 2G-S Series Specifications

General IconGeneral
BrandKollmorgen
ModelAKD 2G-S Series
CategoryServo Drives
LanguageEnglish

Summary

General Information and Document Navigation

About this Installation Manual

Details the scope and purpose of the AKD2G Installation Manual.

Symbols and Abbreviations Used

Explains warning symbols, drawing symbols, and document abbreviations.

Product Safety Guidelines

Specialist Staff and Documentation Requirements

Highlights the need for qualified personnel and reading all documentation.

Handling and Operational Precautions

Covers electrostatic discharge, hot surfaces, earthing, leakage current, and noise.

Permitted Use and Prohibited Environments

Defines the intended application and environments where the drive must not be used.

Shock-Hazard Protection Measures

Details leakage current, RCDs, and isolating transformers for shock protection.

Stop, Emergency Stop, and Emergency Off Functions

Explains different stop categories and their functional safety aspects.

Product Life Cycle Management

Transport, Packaging, and Storage Guidelines

Provides instructions for handling, packaging, and storing the AKD2G drives.

Installation, Setup, and Normal Operation

Covers installation steps, normal operation, and maintenance procedures.

Decommissioning, Disassembly, and Repair

Outlines procedures for safe decommissioning, disassembly, and system repair.

Disposal Procedures

Instructions for proper disposal of the unit and contact information.

Package Contents and Identification

Items Included in the Drive Package

Lists the standard components included with the AKD2G drive.

Drive Nameplate Information

Describes the information found on the drive's nameplate.

AKD2 G Part Number Scheme

Explains the structure and meaning of the AKD2G part numbers.

Technical Description and Data

AKD2 G Family Overview

Introduces the AKD2G digital drive family and its versions.

Ambient Conditions and Mounting Requirements

Specifies environmental conditions, ventilation, and mounting position.

Mechanical and Performance Specifications

Details mechanical dimensions and performance data of the drives.

Electrical Data and Specifications

Provides electrical data for single and dual axis variants.

Electrical Motor Braking Functions

Explains drive dynamic and regeneration braking methods.

LCD Display and Push-button Interface

Describes the drive's LCD display and push-button operations.

SD Card Slot Functionality

Details the use of the SD card slot for recovery and backup.

Mechanical Installation Procedures

Important Notes for Mechanical Installation

Covers EMC grounding, handling, and installation precautions.

Mechanical Installation Guide and Dimensions

Provides step-by-step guidance and dimensional drawings for mounting.

Electrical Installation and Wiring

General Electrical Installation Notes

Key safety and wiring precautions before starting electrical installation.

Wiring and Cable Requirements

Details connector types, cable specifications, and wire requirements.

EMI Noise Reduction and Shielding

Instructions for reducing electrical interference and proper shielding.

Connection Overview and Diagrams

Visual guides to drive connector positions and wiring layouts.

Power Supply and Voltage Connections

Covers mains and auxiliary voltage supply connections.

Motor and Brake Connections

Details how to connect motors and brakes.

Feedback Connections Overview

Explains the different feedback channels and their connector assignments.

Communication Interface Connections

Wiring for Ethernet Fieldbus, CAN-Bus, Service, Modbus, and I/O connectors.

Drive Setup and Configuration Procedures

Initial Drive Setup and Test Procedure

Step-by-step guide for initial drive testing and configuration.

WorkBench Software Installation and Usage

Instructions for installing and using the WorkBench configuration software.

Drive Switch-On and Switch-Off Behavior

Describes the sequence for power-up, power-down, and fault behaviors.

Fault and Warning Message Interpretation

Explains how to read and interpret drive fault and warning codes.

Troubleshooting Common Drive Issues

Provides guidance on diagnosing and resolving common drive problems.

Functional Safety Manual (FS1)

General Safety Notes and Requirements

Covers general safety principles, personnel qualifications, and system compliance.

Verification of Safety Functions

Details diagnostic tests and verification procedures for safety functions.

Safety Function STO (Safe Torque Off)

Explains the STO function, its technical data, and activation.

Safety Faults, Warnings, and Troubleshooting

Covers drive safety faults, warnings, and troubleshooting steps.

Functional Safety Parameter Reference

Lists and describes parameters related to functional safety functions.

Approvals and Conformance Standards

UL and cUL Conformance

Details UL and cUL listings and requirements for 3-12 A drives.

European Union (EU) Conformance

Outlines compliance with EU directives and EMC requirements.

United Kingdom (UK) Conformance

Specifies UK regulations and authorized representative information.

User Documentation Requirements

SDRSSSRS Requirements for Documentation

Specifies requirements for safety-related systems documentation.

IEC 61508-2 Annex D Documentation Requirements

Details user documentation requirements based on IEC 61508-2 Annex D.

ISO 13849-1 Clause 11 Documentation Requirements

Outlines user documentation requirements from ISO 13849-1 Clause 11.

Revisions History

Lists the revision history of the manual and associated documents.

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