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Kollmorgen SERVOSTAR CD Series

Kollmorgen SERVOSTAR CD Series
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KOLLMORGEN
www.DanaherMotion.com
NOTICE
DO NOT DISCARD
In a continuing effort to satisfy our customers, Danaher Motion has provided this packet of
instructions with your product. This information provides safety, warranty, and liability
information. This information enables you, the customer to get this unit up and running with
installation steps. Tuning information is contained in the technical manuals on this CD-ROM.
The software for this product is also contained on this CD-ROM. The included CD-ROM has all
the technical manuals in PDF format. For your convenience, Adobe
®
's Acrobat Reader can also
be installed from this CD-ROM. Danaher Motion's technical documentation is subject to change
without notice. Be sure to check the website for the latest version (www.danahermotion.com).
Compare wiring diagrams to the latest version on the website to prevent damage to equipment.
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Kollmorgen SERVOSTAR CD Series Specifications

General IconGeneral
CategoryServo Drives
Control TypeDigital
Protection ClassIP20
SeriesSERVOSTAR CD Series
Control ModesPosition, Velocity, Torque
Communication InterfaceCANopen
Feedback OptionsResolver, Encoder
CoolingConvection or Forced Air
Protection FeaturesOvercurrent, Overvoltage, Overtemperature, Short Circuit
Operating Temperature0°C to 40°C
Storage Temperature-20°C to 70°C
Humidity5 to 85% RH, non-condensing
DimensionsVaries by model, consult datasheet
WeightVaries by model, consult datasheet

Summary

SAFETY

WARNING

Potential physical danger or harm. Failure to follow warning notices could result in personal injury or death.

CAUTION

General precautions, which if not followed, could result in personal injury and/or equipment damage.

NOTE

Information critical to your understanding or use of the product.

DIRECTIVES AND STANDARDS

CE MARK CONFORMANCE

Servo drives as components for industrial use must meet EC Directives and harmonized standards.

UNPACKING AND INSPECTING

WARNING

Remove all packing material and equipment. Be aware that some pieces are small and can be accidentally discarded.

CAUTION

Inspect components for shipping damage. Notify the carrier immediately if damage is detected.

GROUNDING

System Grounding

Essential for drive system performance, requiring a low-impedance path to earth ground.

BONDING

Cable Bonding

Imperative for minimizing noise emissions and increasing immunity levels of the drive system.

CE FILTERING TECHNIQUES

Noise Currents

Occur in two types: conducted emissions (ground loops) and radiated high-frequency emissions (differential).

INPUT POWER FILTERING

EMI Filtering Guidelines

Mount filters on the same panel as the drive, close to incoming power, and ensure proper grounding.

Filter Table

Lists recommended EMI line filters for specific BUS Module models.

MOTOR LINE FILTERING

Noise Attenuation

Additional filtering increases reliability and attenuates noise currents from motor leads.

INSTALLATION

CAUTION

High voltage presents hazardous conditions. Follow all national/local codes and safety precautions.

Startup Process

Startup processes can cause motor motion. Take all applicable safety precautions.

WIRING

OUTLINE DIMENSIONS

Provides physical dimensions for Cx10, Cx06, and Cx03 drive models.

PA-LM UNITS

Notes that PA-LM units are not used in Series 5.

CX SYSTEM WIRING DIAGRAM

WARNING

SERVOSTAR CD operates with high voltages. Use caution and refer to installation for qualified personnel only.

Wiring Notes

Details connections for communication, feedback, I/O, power, and motor.

CX FILTER AND BONDING DIAGRAM

Grounding and Bonding Notes

Covers input power, single point ground, high-frequency ground, and cable bonding for CE compliance.

Filtering and Cable Routing

Discusses EMI filter grounding, AC power line routing, and separation of control/motor/feedback cables.

SYSTEM FEEDBACK DIAGRAM

Resolver and Encoder Feedback

Details feedback connections for resolver and encoder/sine encoder systems.

Hall Sensor Connections

Illustrates connecting Hall sensors with line drivers and open collector outputs.

Motor Overload Protection

Motors require integral thermal or external overload protection.

PINOUT CONNECTORS

C1: Communications Connector

Pinout for serial communication (RS232/RS485).

C2: Feedback Connector

Pinout for Resolver, Encoder, and Sine Encoder feedback.

C3: User IO Connector

Pinout for general-purpose digital and analog I/O.

C4: Encoder Equivalent Output

Pinout for encoder equivalent outputs.

DIP SWITCH CONFIGURATION

DIP (Configuration) Switch

Table detailing DIP switch functions for drive configuration (address, baud rate, hold, enable).

C7: MultiDrop Communications

Connector for multi-drop communications, functions with RS232.

C8: Remote Encoder Input

Connector for remote encoder signals.

C9: External User IO

Connector for external user inputs/outputs.

SERIAL COMMUNICATION AND HARDWARE SPECS

Serial Communication Diagrams

Wiring diagrams for RS-232 and RS-485 serial communication.

Hardware Specifications Table

Compares amplifier models for weight, mounting, wire size, and connectors.

Clearance and Mating Connectors

Specifies physical clearance and mating connector details.

ELECTRICAL SPECIFICATIONS

Main Input Power

Details voltage, frequency, KVA, and current ratings for input power.

Logic Input Power & Protection

Specifies voltage/current for logic input power and fault contact ratings.

Rated Main Output & Environment

Provides output ratings and environmental specifications like temperature and humidity.

BUS MODULE SPECIFICATIONS

PA-LM Logic Power & Environment

Specs for PA-LM logic input power, output power, and environmental conditions.

External Shunt Regulator Specs

Details peak current, resistance, and capacitance for shunt regulators.

Regen Application & Kits

Provides BUS voltage, regen circuit voltages, and available regen kits.

PRODUCT FAMILY CONTROL SPECIFICATIONS

Loop Specifications

Details current, commutation, velocity, and position loop parameters.

IO Connector (C3) Specs

Specifies analog inputs, digital outputs, and configurable I/O.

Encoder & Remote Encoder Specs

Details specifications for encoder equivalent outputs and remote encoder input.

Extended IO (C9) Specs

Specifies parameters for the extended I/O connector.

FIRMWARE AND TROUBLESHOOTING

Firmware Updates Note

Indicates firmware compatibility and requirements for unit labels.

Troubleshooting Tools

Describes MOTIONLINK features for monitoring and troubleshooting drives.

Error Code Communication

Explains how SERVOSTAR communicates error codes and their severity levels.

ERROR CODES LIST

Series 5 Error Codes

Table listing error codes, fault messages, and fatal/non-fatal status.

ERROR CODES LIST

Series 5 Error Codes

Continues listing error codes and their classification.

FATAL FAULT ERROR CODES

Series 5 Fatal Errors

Lists fatal error codes with fault messages and possible causes.

NON-FATAL ERROR CODES

Non-Fatal Errors and Causes

Lists non-fatal errors with possible causes and error numbers.

ERROR MESSAGES AND CAUSES

Error Message Details

Continues listing error messages with their possible causes.

NO MESSAGE FAULTS

Fault Description Summary

Lists faults without specific messages and their status.

CUSTOMER SUPPORT

Support Contact Information

Provides contact information for customer support.

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