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Kollmorgen AKD series

Kollmorgen AKD series
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AKD™
User Guide
Edition: Revision B, December 2010
Valid for Hardware Revision A
Part Number: 903-200006-00
Patents Pending
Original Instructions
Keep all manuals as a product component
during the life span of the product.
Pass all manuals to future users/owners
of the product.

Table of Contents

Other manuals for Kollmorgen AKD series

Questions and Answers:

Kollmorgen AKD series Specifications

General IconGeneral
Continuous CurrentUp to 180 A
Control ModesPosition, Velocity, Torque
Communication InterfacesEtherCAT, CANopen, Modbus TCP/IP
Feedback OptionsResolver, Encoder
Safety FeaturesSafe Torque Off (STO), Safe Stop 1 (SS1)
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Short Circuit, Overtemperature
Switching Frequency8 kHz, 16 kHz
Ambient Temperature0°C to 40°C
Operating Temperature0 - 40 °C (derating may apply)
Humidity5% to 95% non-condensing

Summary

Basic Drive Setup

Basic Drive Setup

Outlines the general steps for basic drive setup, including hardware installation and software configuration.

Connecting the Drive

Communicating with the Drive

Troubleshooting Connection and Communication Problems

No Drives are Shown

Common reasons why drives may not appear in the WorkBench list.

Device Not Shown

Reasons why a specific drive may not be shown in the WorkBench list.

Using WorkBench

Settings

Allows configuring the drive to fit specific application needs.

Configuring Drive Power

Power

Allows confirmation of Power Bus settings and accommodation of external regeneration needs.

Regeneration

Details how regeneration dissipates energy from the DC bus during deceleration.

Configuring Motor Settings

Motor

Sets up or confirms parameters of the motor connected to the drive.

Feedback 1

Configures the primary position feedback device fitted to the motor.

Using Feedback Options

Sets up the system to match the proper feedback device.

Foldback

Protects the motor and drive from overheating by monitoring current feedback.

Using Position Capture

Precisely determines motor position or drive clock time when a specific event triggers.

Configuring General Drive Settings

Digital Inputs and Outputs

Explains how to use programmable digital inputs and outputs for various functions.

Command Buffer

Allows changing parameter values and executing commands using digital inputs.

Digital Inputs (X7 X8)

Details the functionality of the eight programmable digital inputs.

Analog Input

Supplies current or velocity command to control loops when analog source is set.

Analog Output

Controls the voltage output or selects different modes to output signals.

Electronic Gearing

Explains electronic gearing, the act of sending a digital pulse position command to the AKD.

Programmable Limit Switch

Turns on and off drive digital outputs based on drive's position.

EnableDisable

Covers hardware and software enables, and Safe Torque Off (STO).

Controlled Stop

Details the procedure for bringing the drive motion to a standstill in a controlled manner.

Dynamic Braking

Describes the method to slow a servo system by dissipating mechanical energy.

Safe Torque Off (STO)

Explains the STO safety feature that prevents a system restart.

Using Command Source and Operating Modes

Overview

Explains operation modes for direct communication via Ethernet, fieldbus, analog, or digital control.

Using Command Source and Operation Modes

Accesses graphical representation of Command Source and Operation Mode via Settings.

Current Loop

Details the current loop parameters active in current torque mode.

Velocity Loop

Details parameters governing the velocity loop active in velocity or position mode.

Position Loop

Details parameters governing the position loop active in position mode.

Creating Motion

Homing

Mechanically moves a motor to a specific location on the machine, referred to as 'home'.

Motion Tasks

Allows direct linking of an input to a single motion task or sequence of tasks.

Saving Your Drive Configuration

Tuning Your System

Slider Tuning

Provides a simple approach to tuning by adjusting proportional and integral gains.

Using the Autotuner

An easy way to accomplish sophisticated tuning using automated parameters.

Tuning Guide

Provides guidance on tuning velocity and position loops in the AKD.

Scope

Using the Scope

Explains how to set up scope plots using various tabs.

Using Parameters and the Terminal Screen

Terminal

Provides a quick way to issue commands directly to the drive.

Viewing Parameters

Allows viewing and editing parameters in the Parameters screen.

Parameter LoadSave

Copies or loads drive parameters to/from nonvolatile memory.

Faults and Warnings

Fault and Warning Messages

Lists and explains all faults and warnings, including their causes and remedies.

Clearing Faults

Details four methods for clearing drive faults.

Parameter and Command Error Messages

Lists common error messages related to parameters and commands.

Troubleshooting the AKD

Firmware and Firmware Updates

Downloading Firmware

Explains how to download firmware via the WorkBench.

Connection Diagrams

Motor Connection

Details the connection of the motor supply cable and motor winding.

Mains Supply Connection (X3, X4)

Details the mains supply connections for three-phase and single-phase types.

IO Connection

Explains how standard digital and analog I/O signals are connected.

Command encoder signal connection

Explains connecting 5 V A quad B encoder or another drive's emulation output.

Pulse Direction signal connection

Explains connecting to a stepper-motor controller and adapting to pulse/direction signals.

Up Down signal connection

Details connecting to a third-party controller delivering 5V up-down signals.

Appendix A

Parameter and Command Reference Guide

Provides descriptive information about each parameter and command used in the AKD firmware.

AIN Parameters

AIN.ISCALE

Sets the analog current scale factor.

AIN.OFFSET

Sets the analog input offset.

AIN.PSCALE

Sets the analog position scale factor.

AIN.VSCALE

Sets analog velocity scale factor.

AIO Parameters

AIO.ISCALE

Sets the analog current scale factor.

AIO.PSCALE

Sets the analog position scale factor.

AIO.VSCALE

Sets the analog velocity scale factor.

AOUT Parameters

AOUT.ISCALE

Sets the analog current scale factor for the analog output.

AOUT.MODE

Sets the analog output mode.

AOUT.OFFSET

Sets the analog input offset.

AOUT.PSCALE

Sets the analog position scale factor for the analog output.

AOUT.VALUEU

Reads/writes the analog output value when AOUT.MODE = 0.

AOUT.VSCALE

Sets analog velocity scale factor for analog output.

BODE Parameters

BODE.IFLIMIT

Sets current fault duration limit (seconds) for BODE.MODE 5 stability test.

BODE.IFTHRESH

Sets current fault threshold for BODE.MODE 5 stability test.

BODE.INJECTPOINT

Sets whether excitation uses current or velocity excitation type.

BODE.MODE

Sets the mode of the excitation.

BODE.MODETIMER

Sets the watchdog timer for the excitation.

BODE.VFLIMIT

Sets velocity fault duration limit (seconds) for BODE.MODE 5 stability test.

BODE.VFTHRESH

Sets current fault threshold for BODE.MODE 5 stability test.

CAP Parameters

CAP0.EN, CAP1.EN

Enables or disables the related capture engine.

CAP0.EVENT, CAP1.EVENT

Controls the precondition logic for capture events.

CAP0.MODE, CAP1.MODE

Selects the captured value (position, time, or encoder signal).

CAP0.TRIGGER, CAP1.TRIGGER

Specifies the trigger source for the position capture.

CS Parameters

CS.DEC

Sets the deceleration value for the controlled stop process.

DIN Parameters

DIN1.INV TO DIN7.INV

Sets the indicated polarity of a digital input mode.

DIN1.MODE TO DIN7.MODE

Sets the digital input modes.

DOUT Parameters

DOUT.CTRL

Sets the source of digital outputs (firmware or fieldbus).

DOUT.RELAYMODE

Indicates faults relay mode.

DOUTx.MODE

Sets the digital output mode.

DRV Parameters and Commands

DRV.ACC

Describes the acceleration ramp for the velocity loop.

DRV.CLRFAULTHIST

Clears the fault history log in the NV.

DRV.CLRFAULTS

Tries to clear all active faults in the drive.

DRV.CMDSOURCE

Sets the command source (service, fieldbus, analog input, gearing, digital, or Bode).

DRV.DEC

Sets the deceleration value for the velocity loop.

DRV.DIR

Changes drive direction.

DRV.DIS

Disables the axis (software).

DRV.DISMODE

Selects among disable immediately or stop and then disable options.

DRV.EMUEMODE

Sets the mode of the emulated encoder output (EEO) connector.

DRV.EN

Enables the axis (software).

DRV.FAULTS

Reads the active faults.

DRV.OPMODE

Sets the drive operation mode (current, velocity, or position).

DRV.STOP

Command to stop all drive motion.

DRV.TYPE

Selects the operational fieldbus on CC drive models.

FB1 Parameters

FB1.ENCRES

Sets or gets the resolution of the motor encoder.

FB1.OFFSET

Sets position feedback offset.

FB1.PSCALE

Sets position scaling value for fieldbus transferred position objects.

FB1.SELECT

Sets user entered type or identified type (-1).

FB2 Parameters

FB2.ENCRES

Sets the secondary feedback (FB2) resolution.

FB2.MODE

Sets the mode for the second feedback inputs, EEO connector (X9).

FB2.SOURCE

Sets the source for the second feedback input.

GEAR Parameters

GEAR.ACCMAX

Sets the maximum allowed acceleration value; active in opmode 2 (position) only.

GEAR.DECMAX

Sets the maximum allowed deceleration value; active in opmode 2 (position) only.

GEAR.MODE

Selects electronic gearing mode; active in opmode 2 (position) only.

HOME Parameters

HOME.ACC

Sets homing acceleration; active in opmode 2 (position) only.

HOME.DEC

Sets homing deceleration; active in opmode 2 (position) only.

HOME.DIR

Sets homing direction; active in opmode 2 (position) only.

HOME.DIST

Sets homing distance; active in opmode 2 (position) only.

HOME.IPEAK

Sets current limit during homing procedure to a mechanical stop.

HOME.MODE

Selects the homing mode; active in opmode 2 (position) only.

HOME.MOVE

Starts a homing procedure; active in opmode 2 (position) only.

HOME.P

Sets home position; active in opmode 2 (position) only.

HOME.SET

Immediately sets the home position; active in opmode 2 (position) only.

HOME.V

Sets homing velocity; active in opmode 2 (position) only.

IL Parameters

IL.CMD

Reads the value of the q-component current controller inside the FPGA.

IL.CMDU

Sets the user current command value.

IL.FOLDFTHRESH

Reads the foldback fault level.

IL.KP

Sets proportional gain of the q-component of the PI regulator.

IL.KVFF

Sets velocity loop velocity feedforward gain value.

IL.LIMITN

Sets the negative user (application-specific) current limit.

IL.LIMITP

Sets the positive user (application-specific) current limit.

MOTOR Parameters

MOTOR.AUTOSET

Determines which drive parameters are calculated automatically.

MOTOR.BRAKE

Sets the presence or absence of a motor brake.

MOTOR.ICONT

Sets the motor continuous current.

MOTOR.INERTIA

Sets the motor inertia.

MOTOR.IPEAK

Sets the motor peak current.

MOTOR.TYPE

Sets the motor type.

MT Parameters and Commands

MT.ACC

Specifies motion task acceleration; active in opmode 2 (position) only.

MT.CLEAR

Clears motion tasks from the drive; active in opmode 2 (position) only.

MT.CNTL

Sets motion task control word; active in opmode 2 (position) only.

MT.DEC

Sets motion task deceleration; active in opmode 2 (position) only.

MT.MOVE

Starts a motion task; active in opmode 2 (position) only.

MT.P

Sets the motion task position; active in opmode 2 (position) only.

MT.SET

Sets the motion task in the drive; active in opmode 2 (position) only.

MT.V

Sets the motion task velocity; active in opmode 2 (position) only.

PL Parameters

PL.ERR

Returns the position error present when the drive is controlling the position loop.

PL.ERRFTHRESH

Sets the maximum position error.

PL.ERRMODE

Sets the type of following error warning and fault usage.

PL.ERRWTHRESH

Sets the position error warning level.

PL.KI

Sets the integral gain of the position loop.

PL.KP

Sets proportional gain of position regulator PID loop.

PL.MODPEN

Enables the modulo position feature.

PLS Parameters and Commands

PLS.EN

Enables and disables software travel limit switches.

PLS.MODE

Selects programmable limit switch mode.

REC Parameters and Commands

REC.ACTIVE

Indicates if data recording is in progress (active).

REGEN Parameters

SM Parameters

SM.MODE

Sets the service motion mode.

STO Parameters

SWLS Parameters

UNIT Parameters

VBUS Parameters

VL Parameters

WS Parameters

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