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KSB
Water Pump
CTN
KSB CTN User Manual
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Contents
5 of 76
CTN / CTN-H
10
EU Declaration of Conformity
.............................................................................................................
71
11
Certificate of Decontamination...........................................................................................................
72
Index
.....................................................................................................................................................
73
4
6
Table of Contents
Default Chapter
3
Default Chapter
3
Table of Contents
3
Glossary
6
1 General
7
Principles
7
Installation of Partly Completed Machinery
7
Target Group
7
Other Applicable Documents
7
Symbols
7
Key to Safety Symbols/Markings
8
2 Safety
9
General
9
Intended Use
9
Personnel Qualification and Training
9
Consequences and Risks Caused by Non-Compliance with this Manual
10
Safety Awareness
10
Safety Information for the Operator/User
10
Safety Information for Maintenance, Inspection and Installation
10
Unauthorised Modes of Operation
11
Explosion Protection
11
Marking
11
Temperature Limits
11
Monitoring Equipment
12
Operating Limits
12
3 Transport/Temporary Storage/Disposal
13
Checking the Condition Upon Delivery
13
Transport
13
Storage/Preservation
13
Return to Supplier
14
Disposal
14
4 Description of the Pump (Set)
15
General Description
15
Designation
15
Name Plate
15
Design Details
15
Configuration and Function
17
Noise Characteristics
18
Scope of Supply
18
Dimensions and Weights
19
5 Installation at Site
20
Safety Regulations
20
Checks to be Carried out Prior to Installation
20
Installing the Pump Set
20
Piping
21
Connecting the Piping
21
Permissible Forces and Moments at the Pump Nozzles
22
Auxiliary Connections
23
Enclosure/Insulation
23
Aligning the Pump and Motor
24
Electrical Connection
24
Setting the Time Relay
24
Connecting the Motor
25
Checking the Direction of Rotation
25
6 Commissioning/Start-Up/Shutdown
27
Commissioning/Start-Up
27
Prerequisites for Commissioning/Start-Up
27
Filling in Lubricants
27
Shaft Seal
28
Priming and Venting the Pump
29
Final Check
29
Water Cooling
30
Cooling/Heating the Shaft Seal
30
Heating
30
Heating Up/Keeping Warm the Pump (Set)
32
Start-Up
32
Checking the Shaft Seal
33
Shutdown
33
Operating Limits
34
Ambient Temperature
34
Frequency of Starts
35
Fluid Handled
35
Shutdown/Storage/Preservation
36
Measures to be Taken for Shutdown
36
Returning to Service
37
7 Servicing/Maintenance
38
Safety Regulations
38
Servicing/Inspection
39
Supervision of Operation
39
Inspection Work
40
Lubrication and Lubricant Change of Thrust Bearings (Rolling Element Bearings)
41
Radial Bearings
43
Drainage/Cleaning
43
Dismantling the Pump Set
43
General Information/Safety Regulations
43
Preparing the Pump Set
44
Dismantling the Motor
44
Dismantling the Thrust Bearings
45
Removing the Shaft Seal
45
Dismantling the Hydraulic System
46
Removing the Pipe Assembly and Shaft Assembly
46
Dismantling the Bearing Sleeves
47
Dismantling the Bearing Bush
48
Reassembling the Pump Set
48
General Information/Safety Regulations
48
Fitting the Bearing Sleeve
49
Assembling the Pipe Assembly and Shaft Assembly
50
Reassembly of Hydraulic System
51
Fitting the Shaft Seal
52
Assembling Thrust Bearings
55
Preloading the Mechanical Seal
57
Tightening Torques
57
Spare Parts Stock
57
Ordering Spare Parts
57
Recommended Spare Parts Stock for 2 Years' Operation to DIN 24296
58
Interchangeability of Pump Components
59
8 Trouble-Shooting
60
9 Related Documents
62
General Assembly Drawing with List of Components
62
Ctn
62
Ctn-H
65
CTN with Oil-Lubricated Thrust Bearings
68
4
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KSB CTN Specifications
General
Brand
KSB
Model
CTN
Category
Water Pump
Language
English
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