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HPK Series
KSB HPK Series User Manual
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Legal information/Copyright
Installation/Operating Manual HPK
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 27/10/2021
1
3
Table of Contents
Default Chapter
3
Default Chapter
3
Table of Contents
3
Glossary
6
1 General
7
Principles
7
Installation of Partly Completed Machinery
7
Target Group
7
Other Applicable Documents
7
Symbols
7
Key to Safety Symbols/Markings
8
2 Safety
9
General
9
Intended Use
9
Personnel Qualification and Training
9
Consequences and Risks Caused by Non-Compliance with this Manual
10
Safety Awareness
10
Safety Information for the Operator/User
10
Safety Information for Maintenance, Inspection and Installation
10
Unauthorised Modes of Operation
11
Explosion Protection
11
Marking
11
Temperature Limits
11
Monitoring Equipment
12
Operating Limits
12
3 Transport/Storage/Disposal
13
Transport
13
Storage/Preservation
14
Return to Supplier
14
Disposal
15
4 Description of the Pump (Set)
16
General Description
16
Product Information as Per Regulation No. 1907/2006 (REACH)
16
Designation
16
Name Plate
16
Design Details
17
Configuration and Function
20
Noise Characteristics
21
Scope of Supply
21
Dimensions and Weights
22
5 Installation at Site
23
Safety Regulations
23
Checks to be Carried out Prior to Installation
23
Installing the Pump Set
23
Installation on the Foundation
24
Installation Without Foundation
25
Piping
25
Connecting the Piping
25
Permissible Forces and Moments at the Pump Nozzles
27
Auxiliary Connections
29
Enclosure/Insulation
30
Checking the Coupling Alignment
30
Aligning the Pump and Motor
32
Motors with Adjusting Screw
33
Motors Without Adjusting Screw
33
Electrical Connection
34
Setting the Time Relay
35
Earthing
35
Connecting the Motor
35
Checking the Direction of Rotation
36
6 Commissioning/Start-Up/Shutdown
37
Commissioning/Start-Up
37
Prerequisites for Commissioning/Start-Up
37
Filling in Lubricants
37
Shaft Seal
38
Priming and Venting the Pump
40
Water Cooling
40
Cooling of the Shaft Seal
41
Bearing Bracket Cooling
41
Cooling of the Heat Exchanger
41
Heating Up/Keeping Warm the Pump (Set)
42
Final Check
42
Start-Up
42
Checking the Shaft Seal
43
Shutdown
45
Operating Limits
46
Ambient Temperature
46
Frequency of Starts
46
Fluid Handled
47
Shutdown/Storage/Preservation
48
Measures to be Taken for Shutdown
48
Returning to Service
48
7 Servicing/Maintenance
50
Safety Regulations
50
Servicing/Inspection
51
Supervision of Operation
51
Inspection Work
53
Lubrication and Lubricant Change of Rolling Element Bearings
54
Drainage/Cleaning
56
Dismantling the Pump Set
56
General Information/Safety Regulations
56
Preparing the Pump Set
57
Removing the Motor
57
Removing the Back Pull-Out Unit
57
Removing the Impeller
58
Removing the Shaft Seal
58
Dismantling the Bearings
58
Reassembling the Pump Set
59
General Information/Safety Regulations
59
Installing the Bearings
60
Fitting the Shaft Seal
61
Fitting the Impeller
63
Fitting the Back Pull-Out Unit
64
Mounting the Motor
64
Tightening Torques
64
Tightening Torques for Volute Casing/Bearing Bracket
64
Tightening Torques for the Impeller Nut
65
Spare Parts Stock
65
Ordering Spare Parts
65
Recommended Spare Parts Stock for 2 Years' Operation to DIN 24296
65
Interchangeability of Pump Components
66
8 Trouble-Shooting
68
9 Related Documents
70
General Assembly Drawing with List of Components
70
Version with Gland Packing
73
10 EU Declaration of Conformity
74
11 Certificate of Decontamination
75
Index
76
4
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KSB HPK Series Specifications
General
Brand
KSB
Model
HPK Series
Category
Water Pump
Language
English
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