Contents
3 of 80
HPK
Contents
Glossary .................................................................................................................................................. 6
1 General.................................................................................................................................................... 7
1.1 Principles ...........................................................................................................................................................7
1.2 Installation of partly completed machinery....................................................................................................7
1.3 Target group.....................................................................................................................................................7
1.4 Other applicable documents............................................................................................................................7
1.5 Symbols .............................................................................................................................................................7
1.6 Key to safety symbols/markings.......................................................................................................................8
2 Safety...................................................................................................................................................... 9
2.1 General..............................................................................................................................................................9
2.2 Intended use .....................................................................................................................................................9
2.3 Personnel qualification and training...............................................................................................................9
2.4 Consequences and risks caused by non-compliance with this manual .......................................................10
2.5 Safety awareness ............................................................................................................................................10
2.6 Safety information for the operator/user.....................................................................................................10
2.7 Safety information for maintenance, inspection and installation ..............................................................10
2.8 Unauthorised modes of operation................................................................................................................11
2.9 Explosion protection ......................................................................................................................................11
2.9.1 Marking ..............................................................................................................................................11
2.9.2 Temperature limits.............................................................................................................................11
2.9.3 Monitoring equipment......................................................................................................................12
2.9.4 Operating limits .................................................................................................................................12
3 Transport/Storage/Disposal ................................................................................................................ 13
3.1 Transport.........................................................................................................................................................13
3.2 Storage/preservation......................................................................................................................................14
3.3 Return to supplier...........................................................................................................................................14
3.4 Disposal ...........................................................................................................................................................15
4 Description of the Pump (Set)............................................................................................................. 16
4.1 General description ........................................................................................................................................16
4.2 Product information as per Regulation No. 1907/2006(REACH).................................................................16
4.3 Designation.....................................................................................................................................................16
4.4 Name plate......................................................................................................................................................16
4.5 Design details..................................................................................................................................................17
4.6 Configuration and function...........................................................................................................................20
4.7 Noise characteristics .......................................................................................................................................21
4.8 Scope of supply...............................................................................................................................................21
4.9 Dimensions and weights ................................................................................................................................22
5 Installation at Site................................................................................................................................ 23
5.1 Safety regulations...........................................................................................................................................23
5.2 Checks to be carried out prior to installation...............................................................................................23
5.3 Installing the pump set ..................................................................................................................................23
5.3.1 Installation on the foundation..........................................................................................................24
5.3.2 Installation without foundation .......................................................................................................25
5.4 Piping ..............................................................................................................................................................25
5.4.1 Connecting the piping.......................................................................................................................25
5.4.2 Permissible forces and moments at the pump nozzles....................................................................27
5.4.3 Auxiliary connections.........................................................................................................................29
5.5 Enclosure/insulation .......................................................................................................................................30
5.6 Checking the coupling alignment .................................................................................................................30
5.7 Aligning the pump and motor ......................................................................................................................32
5.7.1 Motors with adjusting screw.............................................................................................................33
5.7.2 Motors without adjusting screw .......................................................................................................33
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