11 SERVICE WORK ON THE CHASSIS
48
V01438-10
– Using a plastic hammer, tap lightly on the upper triple clamp
to avoid stresses.
–
Tighten screws
8
.
Guideline
Screw, top triple
clamp
M8 17 Nm (12.5 lbf ft)
–
Secure the wiring harness with cable holder
9
on the left.
– Mount indicator lamp holder.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
G04201-12
– Position the brake line and the clamp. Mount and tighten
screws
bk
.
Finishing work
– Mount the handlebar cushion.
– Install front fender. ( p. 51)
– Install the start number plate. ( p. 50)
– Install the front wheel. ( p. 85)
– Check that the wiring harness, throttle cables, and brake and
clutch lines can move freely and are routed correctly.
– Check steering head bearing play. ( p. 48)
– Remove the motorcycle from the lift stand. ( p. 42)
11.11 Checking steering head bearing play
Warning
Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and dam-
ages components.
– Correct incorrect steering head bearing play immediately. (Your authorized KTM workshop will be glad
to help.)
Info
If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the
bearing seats in the frame can become damaged over time.
Preparatory work
– Raise the motorcycle with a lift stand. ( p. 42)