2-S4
GR1600EC2, WSM
TRANSAXLE
2. SERVICING SPECIFICATIONS
W1013874
Item Factory Specification Allowable Limit
Charge Relief Valve
(Oil temperature at 50 °C, 122 °F)
Setting Pressure 0.3 to 0.5 MPa
3.1 to 5.1 kgf/cm
2
43.5 to 72.5 psi
–
PTO Clutch Disc Thickness 1.3 to 1.5 mm
0.051 to 0.059 in.
1.2 mm
0.047 in.
Pressure Plate Thickness 1.55 to 1.65 mm
0.061 to 0.065 in.
1.50 mm
0.059 in.
Friction Plate 1 Thickness 1.55 to 1.65 mm
0.061 to 0.065 in.
1.50 mm
0.059 in.
Friction Plate 2 Thickness 0.75 to 0.85 mm
0.030 to 0.034 in.
0.70 mm
0.028 in.
Clutch Spring Free Length 45 mm
1.77 in.
42 mm
1.65 in.
PTO Brake Disc Thickness 3.3 to 3.5 mm
0.13 to 0.14 in.
3.0 mm
0.118 in.
Brake Friction Plate 1 Thickness 1.75 to 1.85 mm
0.069 to 0.073 in.
1.60 mm
0.063 in.
Brake Friction Plate 2 Thickness 0.95 to 1.05 mm
0.037 to 0.041 in.
0.80 mm
0.031 in.
Differential Case to Differential Side Gear Clearance 0.040 to 0.082 mm
0.0016 to 0.0032 in.
0.17 mm
0.0067 in.
Differential Case
Bore (I.D.)
22.500 to 22.521 mm
0.8858 to 0.8867 in.
–
Differential Side
Gear Boss (O.D.)
22.439 to 22.460 mm
0.8834 to 0.8843 in.
–
42T Gear to Differential Side Gear Clearance 0.040 to 0.082 mm
0.0016 to 0.0032 in.
0.17 mm
0.0067 in.
42T Gear Boss
(I.D.)
22.500 to 22.521 mm
0.8858 to 0.8867 in.
–
Differential Pinion Gear to Differential
Pinion Shaft
Clearance 0.025 to 0.055 mm
0.00098 to 0.00217 in.
0.25 mm
0.0096 in.
Differential Case
Bore (I.D.)
10.000 to 10.015 mm
0.39370 to 0.39429 in.
–
Differential Side
Gear Boss (O.D.)
9.960 to 9.975 mm
0.39212 to 0.39272 in
–
Differential Pinion Gear to Differential Side
Gear
Backlash 0.15 to 0.30 mm
0.0059 to 0.0012 in.
–
11T Bevel Gear Shaft to 17T-13T Gear
Shaft
Backlash 0.15 to 0.30 mm
0.0059 to 0.0012 in.
–