CONTENTS
SERVICING
1. TROUBLESHOOTING ....................................................................................1-S1
2. SERVICING SPECIFICATIONS ....................................................................1-S4
3. TIGHTENING TORQUES ..............................................................................1-S9
4. CHECKING, DISASSEMBLING AND SERVICING....................................1-S10
[1] CHECKING AND ADJUSTING .............................................................1-S10
(1) Engine Body......................................................................................1-S10
(2) Lubricating System ...........................................................................1-S13
(3) Cooling System.................................................................................1-S13
(4) Fuel System......................................................................................1-S15
[2] PREPARATION ......................................................................................1-S18
(1) Separation Engine ............................................................................1-S18
[3] DISASSEMBLING AND ASSEMBLING................................................1-S21
(1) Cylinder Head and Valves ................................................................1-S21
(2) Timing Gear, Camshaft and Fuel Camshaft .....................................1-S24
(3) Piston and Connecting Rod ..............................................................1-S28
(4) Crankshaft.........................................................................................1-S31
(5) Water Pump......................................................................................1-S34
(6) Injection Nozzle.................................................................................1-S34
[4] SERVICING ............................................................................................1-S35
(1) Cylinder Head and Valves ................................................................1-S35
(2) Timing Gear, Camshaft and Fuel Camshaft .....................................1-S40
(3) Piston and Connecting Rod ..............................................................1-S42
(4) Crankshaft.........................................................................................1-S45
(5) Cylinder.............................................................................................1-S49
(6) Oil Pump ...........................................................................................1-S49