Kval Commander - User Manual

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REV.1

KVAL INC.

INSTRUCTION MANUAL

Commander

Door Pre-Hanging Machine

Main Page

Operator's & Parts Manual4
Table of Contents5
Customer Service Information9
Returning Parts / Equipment to Kval10
- When You Call10
- When Sending Merchandise Back10
Getting Started11
Safety First Danger13
Procedure14
Lock out and Tag out Procedure15
Lock Rules17
Safety Guidelines21
- Electrical21
- Compressed Air21
- Operating Safety21
- Compliance with Codes and Regulations21
- Operators Training21
- Other Hazard Control Action21
Specifications23
Uncrating the Commander24
Commander Installation24
- Remounting Components24
- Bolting the Optional 555 Door Sizer24
- Leveling the Commander and the Optional 555 Door Sizer24
- Electrical Hook up24
- Rotation Check24
Anchoring the Machine to the Floor27
- Daily29
- Weekly29
Lubrication Requirements32
- Linear Bearings32
- Flange Bearing32
- Lubricate Special High Speed Bearings32
- Perske High Frequency Motors32
- Approved Lubrication Products32
- Lubricator Adjustments32
- Gear Motor Lubrication Requirements32
- Mist Oil Lubrication33
- Priming the Lubricator33
Control Panel Operations36
- Jamb Clamp Pedal36
- Door Clamp36
- Door Width Adjustable36
- Control Transformer36
- Start Machine36
- Back Section/ both / Front Section36
- Lock Bore off / Reg. / Deep36
- Bolt Drill Off/ on36
- Face Plate Off/ Reg. / Extend Time37
- Extend Hinge Router Time off / on37
- Front Section Skip #2 / All37
Auxiliary Control Panel37
- Emergency Stop37
- Start Sequence37
- Door Stop38
- Lock Location (Optional)38
Feed Mode (Option)38
- Auto in38
- Auto in / out38
  - Door Only38
  - Door & Jamb38
Feed (Option)38
- Jog Fwd38
- Jog Rev38
- Front Section40
Commander Hinge Section40
- Hinge Locations40
- Standard Hinge Center Set up40
- Setting the off Feed Stop40
- Hinge Size41
- Hinge Backset Door41
- Hinge Backset Jamb41
- Exterior Doors41
- Changing Chipout Blocks42
- Machining New Hinge Chipout Blocks42
- Setting the Jamb Stops42
- Alternative Set up for Pre Hangers43
- Double Beveled Doors43
- Dalton Torque Limiter Osd44
Door Hinge Backset: Bottom Pin44
- Setting up for a Cut Continued45
Commander Exterior Door Reveal Adjustment46
High Frequency Router Depth Adjustment47
- Setting up the Back Section49
Commander Lock Section49
- Lock Section Location49
- LEFT and RIGHT Shift with Multi-Stop for Locks Section (OPTIONAL)49
Make Sure Chipout and Drill Are Aligned Properly52
- Adjusting Backset Turret Bolts52
- Two Stage Face Drilling52
- Face Plate Set up53
- Plate Length53
- Plate Width53
- Plate Router Depth53
- Switching to Bevel Plates54
- Side Drill (Latch Hole)54
Trouble Shooting57
- Limit Switches57
- Photo Eyes58
- General Air Circuitry Trouble Shooting59
  - To Change Cylinder Extension Speed60
  - To Change Cylinder Retraction Speed60
- Basic Electrical Trouble Shooting61
  - If the Power Stops During Normal Operations: De-Energized61
- Front Section Does Not Function Properly63
- Front Section Is Not Turned on at the Control Panel63
  - The Six Shooter Is Not Moved Fully to the Right63
  - The through Beam Lenses Are Dirty63
- Something Is Wrong with the Cylinders that Move the Front Section65
- Move Front Section to the "In Pocket Position" then Do the Following65
  - One of the Cylinders Is Bad65
- The Alignment of the Cylinder Shafts Is off65
- Width Adjusts Doesn't Function Properly67
- Unsatisfactory Hinge Pockets67

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Kval Commander Specifications

General

Brand	Kval
Model	Commander
Category	Tool Storage
Language	English

Kval Commander - User Manual

Table of Contents

Kval Commander Specifications