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16
Uncrating the Commander
Commander Installation
Remounting Components:
Slide the routers back into their bases and plug them in. While testing the machine, remove all router
bits. This includes drill bits for the lock. Remount the main electrical box to the commander’s rear leg
on the in-feed end.
Bolting the Optional 555 Door Sizer:
Rest the off-feed end of the 555 on the leveling brackets welded to the commander’s frame. Screw in
the mounting bolts from the 555 into the commander finger tight. Align and drive in the roll pins from
the inside of the commander’s frame. Tighten the bolts and fasten the 555 electrical junction box back
in place. An electrician or the Kval tech rep will reconnect the wires disconnected fro shipping.
Leveling the Commander and the Optional 555 Door Sizer:
Set a level on the Commander’s hard board (Ryertex) runner, below the jamb clamps and insert sheet
metal shims under the low leg. Level width wise by place a level on the 1 ½” shafts supporting the
lock machining carriage, again using sheet metal shims to bring up the low leg.
Electrical Hook Up:
We recommend using a licensed electrical contractor to hook the machine into your buildings electrical
system. Code approved circuit interruption equipment and lockable wall mounted disconnects are
necessary for both the single and three phase services; otherwise, the service wires connected to the
main panel on the backside of the Commander will not shut off for maintenance or repair work.
Amperage varies depending on the optional equipment; check the stamped amperage rating on the
specification plate. Once the wall disconnects are wired; tag and lock them out. The single phases
connect at the labeled block inside the panel. These connector blocks allow either 110V service with a
jumper between “hot” terminals or 220V split phase with as single common. Three phase wires are
connected to the panel disconnect switch—remove the shield at the right of the fuse block to make
connections. Be sure to connect an appropriately sized grounding wire to the ground lug.
Rotation Check:
Close the panel door and switch on the power disconnect. Pull on the control transformer control
panel. Turn off all the selector switches except the lock bore drill, and press the master start button
followed by the emergency stop button. If the rotation of the lock drill is wrong, lock out both the
single and three phase wall disconnects, then switch two of the tree phase leads connected to the
commander’s main panel disconnect switch.
Air Service:
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