Kval Commander - Safety First Danger

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This page contains Kval, Inc. proprietary information and is not to be duplicated or disclosed to unauthorized persons.

Safety First Danger!

This section contains important safety information. Failure to follow these safety guidelines may

subject the operator to physical hazards that may result in serious bodily arm, or death.

Chapter

Main Page

Operator's & Parts Manual4
Table of Contents5
Customer Service Information9
Returning Parts / Equipment to Kval10
- When You Call10
- When Sending Merchandise Back10
Getting Started11
Safety First Danger13
Procedure14
Lock out and Tag out Procedure15
Lock Rules17
Safety Guidelines21
- Electrical21
- Compressed Air21
- Operating Safety21
- Compliance with Codes and Regulations21
- Operators Training21
- Other Hazard Control Action21
Specifications23
Uncrating the Commander24
Commander Installation24
- Remounting Components24
- Bolting the Optional 555 Door Sizer24
- Leveling the Commander and the Optional 555 Door Sizer24
- Electrical Hook up24
- Rotation Check24
Anchoring the Machine to the Floor27
- Daily29
- Weekly29
Lubrication Requirements32
- Linear Bearings32
- Flange Bearing32
- Lubricate Special High Speed Bearings32
- Perske High Frequency Motors32
- Approved Lubrication Products32
- Lubricator Adjustments32
- Gear Motor Lubrication Requirements32
- Mist Oil Lubrication33
- Priming the Lubricator33
Control Panel Operations36
- Jamb Clamp Pedal36
- Door Clamp36
- Door Width Adjustable36
- Control Transformer36
- Start Machine36
- Back Section/ both / Front Section36
- Lock Bore off / Reg. / Deep36
- Bolt Drill Off/ on36
- Face Plate Off/ Reg. / Extend Time37
- Extend Hinge Router Time off / on37
- Front Section Skip #2 / All37
Auxiliary Control Panel37
- Emergency Stop37
- Start Sequence37
- Door Stop38
- Lock Location (Optional)38
Feed Mode (Option)38
- Auto in38
- Auto in / out38
  - Door Only38
  - Door & Jamb38
Feed (Option)38
- Jog Fwd38
- Jog Rev38
- Front Section40
Commander Hinge Section40
- Hinge Locations40
- Standard Hinge Center Set up40
- Setting the off Feed Stop40
- Hinge Size41
- Hinge Backset Door41
- Hinge Backset Jamb41
- Exterior Doors41
- Changing Chipout Blocks42
- Machining New Hinge Chipout Blocks42
- Setting the Jamb Stops42
- Alternative Set up for Pre Hangers43
- Double Beveled Doors43
- Dalton Torque Limiter Osd44
Door Hinge Backset: Bottom Pin44
- Setting up for a Cut Continued45
Commander Exterior Door Reveal Adjustment46
High Frequency Router Depth Adjustment47
- Setting up the Back Section49
Commander Lock Section49
- Lock Section Location49
- LEFT and RIGHT Shift with Multi-Stop for Locks Section (OPTIONAL)49
Make Sure Chipout and Drill Are Aligned Properly52
- Adjusting Backset Turret Bolts52
- Two Stage Face Drilling52
- Face Plate Set up53
- Plate Length53
- Plate Width53
- Plate Router Depth53
- Switching to Bevel Plates54
- Side Drill (Latch Hole)54
Trouble Shooting57
- Limit Switches57
- Photo Eyes58
- General Air Circuitry Trouble Shooting59
  - To Change Cylinder Extension Speed60
  - To Change Cylinder Retraction Speed60
- Basic Electrical Trouble Shooting61
  - If the Power Stops During Normal Operations: De-Energized61
- Front Section Does Not Function Properly63
- Front Section Is Not Turned on at the Control Panel63
  - The Six Shooter Is Not Moved Fully to the Right63
  - The through Beam Lenses Are Dirty63
- Something Is Wrong with the Cylinders that Move the Front Section65
- Move Front Section to the "In Pocket Position" then Do the Following65
  - One of the Cylinders Is Bad65
- The Alignment of the Cylinder Shafts Is off65
- Width Adjusts Doesn't Function Properly67
- Unsatisfactory Hinge Pockets67

Kval Commander - Safety First Danger

Table of Contents