Kval Commander - Page 20

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This page contains Kval, Inc. proprietary information and is not to be duplicated or disclosed to unauthorized persons.

ZERO ENERGY START UP

Zero Energy State to Start-up to Operating State

Starting the equipment is just as important as Lock-Out/Tag-Out in terms of safety.

Start-up

• Inspection

• Clean up

• Replace guards

• Check controls

• Remove locks

• Visual checks

Inspect

When work is finished the equipment must be inspected for proper adjustment before starting equipment.

Clean Up

All materials and debris must be cleaned up. Any combustible materials and old parts used during repairs

must be cleaned up.

Replace Guards

Replace all guards to the equipment. If adjustments can not be made with the guard on after start-up, leave

off only the ones to be adjusted after start-up.

Check Controls

Make sure all switches are in the off position. In some cases the machine can start automatically when

energy is restored.

Remove Locks

Each person must remove his or her own lock or tag. This will ensure you are in a safe place when the

equipment is started.

Visual Checks

If the equipment is too large to see all around it, station personnel around the area and sound the personnel

alarm before starting the equipment. If your operation is more complex, having many pieces of equipment

and a lot of people, a comprehensive Lock-Out/Tag-Out procedure may involve additional steps. You will

need to ask your supervisor about these procedures. A specific lock out procedure may be posted at each

machine. On larger or long term maintenance projects or installation projects, the procedures should be

explained to all participants and a copy of the procedures posted on site for the duration of the work.

Provisions which ensure protection during shift changes when contractor or outside help is used also need to

follow the Lock-0ut/Tag-Out Procedures. Comprehensive Lock-0ut/Tag-Out may use a gang box or other

system to ensure that locks are secure and not removed without authorization.

Remember Lock-Out Tag-Out procedures work because you are the only one with the key to your lock.

Proper Lock-0ut/Tag-Out can save lives, limbs and money. Help make your work environment safe for

yourself and your fellow employees. Make sure you follow the P-R-OP-E-R Lock-0ut/Tag-Out procedures,

and that those around you do also.

YOUR LIFE MAY DEPEND ON IT.

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