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`Before setting up the back section you should test the various assemblies without bits or cutters
installed to ensure that everything is functioning properly.
1. Remove the two drilling bits from both the lock bore and the side drills, and back out the plate
router so that it won’t drag on the door edge and turn it off using the router switch
2. At the control panel turn on the lock bore and side drills and bolt plate router, and turn the
back/front/both selector to back.
3. Turn on the control transformer and press the start machine button, push the start sequence
button at the operators panel
4. Lock bore and router should come up at the same time, and move through their respective
motions
5. Lock bore and routers lower
6. Bolt drill will then move inward.
Check to ensure the cycle performs as previously stated. Look for sticking or uneven movement of
each assembly. Look for physical obstructions interfering with proper movement of the assemblies.
Once the back section is running smoothly, replace the two drill bits in to the respective collets, turn on
and push in the plate router using the Acuflex wrench. Fine a cull door you can ruin and make a
practice cut following the next few steps.
After the bits have been installed you are ready to put a new chip out in by removing the two 1” collars
in front of the chip out housing. Then you can slide the whole assembly off to expose the old chip out
for easy replacement. There are four 1/4” flat head bolts that hold the two plates that hold the chip out
in place. By loosening one side of the plate you can remove the old chip out and replace it with a new
one. It is critical that the chip out is tight and flush with the tow brackets otherwise the chip out can
vibrate loose.
1. Load the door into the machine.
2. Clamp the door in place using the ‘Door Clamp’ foot pedal.
* Be careful to avoid the pinch points such as between the hinge router faces, H blocks, door
edges, etc…
3. Press the ‘Start Sequence’ Button.
Note: Pressing the ‘Door Clamp’ foot pedal should bring in the lock section and pivot down
the jamb clamps / chip-out assemblies.
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