COMMANDER EXTERIOR DOOR REVEAL ADJUSTMENT ...........................................................37
HIGH FREQUENCY ROUTER DEPTH ADJUSTMENT:.....................................................................38
SETTING UP THE BACK SECTION:...................................................................................................41
COMMANDER LOCK SECTION:............................................................................................................41
LOCK SECTION LOCATION: ..........................................................................................................................41
LEFT AND RIGHT SHIFT WITH MULTI-STOP FOR LOCKS SECTION (OPTIONAL):............................41
LOCK BORE ...........................................................................................................................................43
LOCK BORE OFF, REG, DEEP:..........................................................................................................43
LOCK BORE DIAMETER .....................................................................................................................43
LOCK BORE BACKSET ........................................................................................................................43
MAKE SURE CHIPOUT AND DRILL ARE ALIGNED PROPERLY! ................................................44
ADJUSTING BACKSET TURRET BOLTS:.........................................................................................44
TWO STAGE FACE DRILLING ...........................................................................................................44
FACE PLATE SET UP:..................................................................................................................................45
PLATE LENGTH: .........................................................................................................................................45
PLATE WIDTH:............................................................................................................................................45
PLATE ROUTER DEPTH:......................................................................................................................45
SWITCHING TO BEVEL PLATES:......................................................................................................46
SIDE DRILL (LATCH HOLE): ..............................................................................................................46
TROUBLE SHOOTING..............................................................................................................................49
LIMIT SWITCHES ..................................................................................................................................49
PHOTO EYES...........................................................................................................................................50
GENERAL AIR CIRCUITRY TROUBLE SHOOTING......................................................................51
To change cylinder extension speed:......................................................................................................52
To change cylinder retraction speed:......................................................................................................52
BASIC ELECTRICAL TROUBLE SHOOTING ..................................................................................53
IF THE POWER STOPS DURING NORMAL OPERATIONS: DE-ENERGIZED:..........................53
FRONT SECTION DOES NOT FUNCTION PROPERLY..................................................................55
FRONT SECTION IS NOT TURNED ON AT THE CONTROL PANEL: ........................................55
THE SIX SHOOTER IS NOT MOVED FULLY TO THE RIGHT:.....................................................55
THE THROUGH BEAM LENSES ARE DIRTY:.................................................................................55
SOMETHING IS WRONG WITH THE CYLINDERS THAT MOVE THE FRONT SECTION....57
MOVE FRONT SECTION TO THE “IN POCKET POSITION” THEN DO THE FOLLOWING:..57
ONE OF THE CYLINDERS IS BAD:...................................................................................................57
THE ALIGNMENT OF THE CYLINDER SHAFTS IS OFF: .................................................................57
THERE IS AND OBSTRUCTION BLOCKING THE THROUGH BEAM:........................................57
GUARDS ARE MISS-ALIGNED:..........................................................................................................57
THROUGH BEAMS ARE NOT LINED UP:........................................................................................57
ONE OR MORE THROUGH BEAMS ARE BAD:...............................................................................58
ENVIRONMENT TOO COLD:..............................................................................................................58
WIDTH ADJUSTS DOESN’T FUNCTION PROPERLY ....................................................................59
UNSATISFACTORY HINGE POCKETS..............................................................................................59
FUZZY HINGE POCKETS:...................................................................................................................59
RING AROUND THE POCKET:...........................................................................................................59
FEED SYSTEM SURGING: ..................................................................................................................59
FEED SYSTEM MOVING DOORS TO FAST:....................................................................................59
SETTING UP BOLT PLATE LENGTH:...............................................................................................60
LOCK BORE TWO STAGE FACE DRILLING:...................................................................................60
PLANNED MAINTENANCE PROGRAM ...............................................................................................65
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