10.FINAL REDUCTION/
TRANSMISSION SYSTEM
10-15
MXU 300/250
Install the shift cam.
Install the shift fork.
Install the guide bar.
Install the shift shaft.
Install the shift cam stopper and tighten the
plug.
Torque: 4.8 kgf-m (48 Nm, 35 lbf-ft)
Install the dowel pins and a new gasket onto
the right crankcase.
Install the transmission case cover and tighten
the transmission case cover bolt.
Torque: 2.7 kgf-m (27 Nm, 20 lbf-ft)
Fill the engine with oil and install the oil
filler bolt. (Refer to the “TRANSMISSION
OIL REPLACEMENT” section in the chapter
3)
Specified Gear Oil:
KYMCO SIGMA GEAR OIL 90#
Oil Capacity (MXU 250):
At disassembly:
0.4 liter (0.352 lmp qt, 0.424 US qt)
At change:
0.3 liter (0.264 lmp qt, 0.318 US qt)
Gear Change Switch
Dowel Pins
Gasket
Make sure that the lever on the gea
change switch correctly engages with the
locating slot on the shift shaft.
Align the mark on the shift shaft gear
with the mark on the shift cam gear.
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