OPTIMIZER
TM
6
OPTIMIZER
TM
CHAPTER 1.0
Table of contents
1.0 MAINTENANCE MANUAL .................................................................................... 9
1.1 GENERAL SAFETY PRECAUTIONS .....................................................................9
1.1.1 GENERAL PRECAUTION ..................................................................................... 9
1.1.2 SURFACE FINISHING AND PAINT ..................................................................... 10
1.1.3 FIRE PROTECTION .......................................................................................... 10
1.1.4 LOCKOUT / TAGOUT PROCEDURE ................................................................... 10
1.1.5 SHUTDOWN PROCEDURE ................................................................................11
1.1.6 PRIOR TO START UP .......................................................................................... 11
1.1.7 HYDRAULIC FILTER FIRST REPLACEMENT .................................................... 12
1.1.8 GENERAL CLEANLINESS ................................................................................. 12
1.1.9 CLEANING THE HOPPER AREA........................................................................ 12
1.1.9A BODY HOISTING ............................................................................................... 13
1.1.10 PROPPING PROCEDURES ............................................................................... 15
1.2 PACKING SYSTEM MAINTENANCE .................................................................16
1.2.1 PACKING SYSTEM GENERAL MAINTENANCE ................................................. 16
1.2.2 PROXIMITY SWITCHES ADJUSTMENT ............................................................ 16
1.2.3 PACKER BLADE WEAR PLATES REPLACEMENT ........................................... 18
1.2.4 BODY GUIDE WEAR PLATES REPLACEMENT ................................................ 19
1.2.5 PACKER BLADE REMOVAL PROCEDURE ....................................................... 20
1.2.6 PACKER CYLINDERS REPLACEMENT ............................................................. 21
1.2.7 LUBRICATION OF PACKING SYSTEM .............................................................. 21
1.3 TAILGATE SYSTEM AND BODY HINGES MAINTENANCE ................................22
1.3.1 TAILGATE LOCKING MECHANISM .................................................................... 22
1.3.2 TAILGATE SEAL AND HINGES INSPECTION .................................................... 23
1.3.3 REAR BODY HINGE INSPECTION .................................................................... 23
1.3.4 PROXIMITY SWITCHES ON TAILGATE ............................................................. 23
1.3.5 HOPPER DOOR SENSOR .................................................................................. 24
1.3.6 ROOF PROXIMITY SWITCH .............................................................................. 24
1.3.7 FORKS AND ARMS PROXIMITY SWITCHES .................................................... 24
1.3.8 ARMS PARTLY RAISED PROXIMITY SWITCH .................................................. 25
1.3.9 PROXIMITY SWITCH ADJUSTMENT ................................................................. 25