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Labrie MINIMAX User Manual

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MINIMAX
TM
OPERATORS MANUAL

Table of Contents

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Labrie MINIMAX Specifications

General IconGeneral
BrandLabrie
ModelMINIMAX
CategoryTrucks
LanguageEnglish

Summary

Introduction

Introducing the MINIMAX™

Overview of the MINIMAX™ as a side-loading refuse truck for cart collection.

Product Overview

Details on the MINIMAX™ Helping Hand™ arm and its features.

Multiplexed System

Explanation of the vehicle's electronic monitoring and control system.

Warranty Registration Form

Instructions for completing and submitting the warranty registration form.

About the Illustrations in this Manual

Note about potential variations in manual illustrations due to product updates.

Standard Limited Product Warranty

Details on the warranty coverage, limitations, and terms for the product.

To Contact Labrie Plus

Contact information for Labrie Plus in the U.S. and Canada for support.

Safety

Conventions

Explanation of safety symbols like Danger, Warning, and Caution.

Basic Safety Instructions

General safety guidelines for operating the MINIMAX™ vehicle.

Responsibilities

Outlines the safety responsibilities of both employers and employees.

Things to Do

Actions operators should take for safe operation and maintenance.

Things to Avoid

Actions operators must refrain from to ensure safety.

General Precautions

Important safety precautions to follow during operation and maintenance.

Automated Arm Safety Warnings

Critical warnings related to the operation and movement of the automated arm.

Fire

Procedures and precautions related to fire safety and equipment.

Safety Kits

Information about the first aid kit and triangle kit provided with the truck.

Safety and Warning Decals

Importance of safety and warning decals, and how to maintain them.

Decals on Tailgate

Examples of safety decals found on the tailgate.

Decal on Chassis

Examples of safety decals found on the chassis.

Decals on Body

Examples of safety decals found on the vehicle body.

Decals on Body (cont.)

More examples of safety decals found on the vehicle body.

Decals on Body (cont.)

Further examples of safety decals for the vehicle body.

Lubrication Chart - Helping Hand

Details the lubrication points and frequency for the Helping Hand arm.

Lubrication Chart - MINIMAX

Details the lubrication points and frequency for the MINIMAX system.

Decals inside Cab

Examples of safety decals located inside the vehicle's cab.

Decals inside Cab (cont.)

Additional examples of decals found inside the vehicle's cab.

Decals inside Cab (cont.)

Further examples of decals found inside the vehicle's cab.

Decals inside Cab (cont.)

More examples of decals found inside the vehicle's cab.

Decals inside Cab (cont.)

Final examples of decals located inside the vehicle's cab.

Safety Features

Overview of optional safety systems and features.

Global Motion Sensors (Optional)

Description and operation of the optional object detection system for reverse travel.

Back Up Alarm

Functionality of the backup alarm when the truck is in reverse or the tailgate opens.

Tailgate Safety Prop

Procedure for using the tailgate safety prop during inspection and maintenance.

Setting the Tailgate Safety Prop

Step-by-step instructions for setting the tailgate safety prop.

Putting the Tailgate Safety Prop Back in Place

Steps to return the tailgate safety prop to its stored position.

Camera System (optional)

Overview of the optional camera system and its placement on the vehicle.

Tailgate Holding Valve

Function of the holding valve to prevent tailgate opening during packing.

Panic Bar (optional)

Details on the optional panic bar for emergency stop functionality.

Two-Hand Safety System (optional)

Explanation of the optional two-hand safety system for specific equipment controls.

Prior to Start Up

Essential checks and procedures to perform before starting the vehicle.

Suction line shut-off valve

Importance and location of the suction line shut-off valve.

Cleanliness

Importance of cleanliness for safety and proper equipment function.

Locking Out and Tagging Out the Vehicle

Procedure for safely locking and tagging out the vehicle for maintenance.

To lock out and tag out your MINIMAX™ unit

Step-by-step guide to perform the lockout/tagout procedure.

Shutting Down the Vehicle

Procedures for safely shutting down the vehicle for storage or extended periods.

Controls and Indicators

Labrie’s Multiplexed System

Detailed overview of the CAN bus-based multiplexed system and its functions.

Monitor

Description of the monitor screen, its indicators, and startup sequence.

Main Page

Explanation of the main display page, including optional indicators and messages.

Cart Counter (optional)

Functionality of the optional cart counter indicator.

Time and Date Indicator (optional)

Functionality of the optional time and date indicator.

Hydraulic Oil Temperature Indicator (optional)

Functionality of the optional hydraulic oil temperature indicator.

Warning and caution messages

List and explanation of warning and caution messages displayed on the monitor.

Warning messages (cont’d)

Continuation of warning and caution messages and their solutions.

Warning messages (cont’d)

Further warnings and caution messages with corresponding solutions.

Error messages

List of system error messages and their recommended actions.

Error messages (cont’d)

Additional system error messages and their corresponding solutions.

Main Menu

Navigation and access to various settings and information within the main menu.

Multicycle

Configuration of the packer's multicycle function for varying numbers of cycles.

Multicycle page

Visual guide to setting the multicycle function on the monitor.

Control panel

Identification of key switches on the control panel for packer operation.

I/O Status

Information for troubleshooting body-related problems via input/output status.

Input Status

Display of input status for selected modules on the multiplexed system.

Output Status

Display of output status for selected modules on the multiplexed system.

Colored rectangles

Explanation of color coding for input/output status indicators.

Force

Accessing the Force page to override or force function states.

Force page (input)

Interface for forcing input functions on the multiplexed system.

Force page (output)

Interface for forcing output functions on the multiplexed system.

Joystick

Operation and status check of the arm joystick control.

J1939

Accessing specific vehicle data via the J1939 communication bus.

Managing Passwords (optional)

Adding, changing, or removing passwords for system features.

Password Menu

Steps for creating, changing, or erasing passwords in the system.

Module Software Version

Displaying software versions for modules and determining electrical schematic numbers.

Pump Usage

Tracking pump usage for maintenance purposes.

Time Adjust

Setting the time and date for the vehicle's indicator.

Control Panel

Overview of the main control panel in the cab and its components.

Multiplexed switch actuator module

Description of the multiplexed switch actuator module on the control panel.

Multiplexed Switch Actuators (1)

Identification and location of various switches on the control panel.

Multiplexed Switch Actuators (2)

Further details and symbols for multiplexed switch actuators.

Pump Switch

Operation of the pump switch (PTO switch) to engage/disengage the hydraulic pump.

Tailgate Up Switch

Operation of the switch to raise the tailgate.

Tailgate Down Switch

Operation of the switch to lower or close the tailgate.

Hydraulic Alarm Switch (optional)

Function of the optional hydraulic alarm switch for monitoring oil temperature and level.

Packer Multicycle Control Switch

Control of the packer's multicycle function for preset numbers of cycles.

Auto-Neutral Switch

Functionality of the auto-neutral system for transmission shifting.

10-Second Inhibit Switch

Operation of the inhibit switch for gripper control and cart pickup.

Auto-Packing Switch

Enabling the packer to automatically start cycling after gripper movement.

Crusher Panel Down Switch (optional)

Operation of the optional switch to lower the crusher panel.

Crusher Panel Up Switch (optional)

Operation of the optional switch to raise the crusher panel.

Strobe Light Switch

Activation and deactivation of strobe and amber flashing lights.

Work Light Switch

Activation and deactivation of work lights installed on the truck.

Speed-Up “On” Control Switch

Enabling the engine to run at a predetermined RPM in auto-neutral mode.

Speed-Up “Auto” Control Switch

Allowing the engine to run at a predetermined RPM in auto-neutral mode for any function.

Packer Selector Switch

Selecting between different packer control stations.

Packer Selector Switch (cont.)

Continued explanation of the packer selector switch operation.

Auto-Eject Switch

Operation of the switch for automatic tailgate opening and load ejection.

Light Bar Control Pad (optional)

Activation and deactivation of the light bar mounted on the tailgate.

In-Cab Packer Control Station

Description of the packer control station buttons within the cab.

Pack Push-Button (green)

Operation of the green button to start a packer cycle.

Retract Push-Button (yellow)

Operation of the yellow button to retract the packer.

Joystick Controls

Overview of controls and functions for the arm joystick.

Arm Joystick

Detailed description of the arm joystick and its components.

Automated arm joystick

Detailed explanation of joystick operation, angles, and safety features.

Auxiliary Arm Controls

Description of auxiliary arm controls located near the seat.

Cab Dashboard

Description of controls and buttons found on the cab dashboard.

Parking Brake

Proper use of the parking brake when stopping the vehicle.

Arm Extended Warning Light

Function of the dashboard warning light indicating the arm is extended.

Right-Hand Side External Control Station

Description and operation of the external control station on the right side of the truck.

Body External Deadman Switch (optional)

Function of the optional deadman switch for two-hand safety systems.

Operating the MINIMAX™

Daily Inspection

Importance and procedure for conducting a daily inspection of the vehicle.

Approaching the Vehicle

Initial checks and considerations when approaching the vehicle for inspection.

Visual Inspection

Detailed steps for performing a thorough visual inspection of the truck.

Starting the Vehicle

Procedures for safely starting the MINIMAX™ vehicle.

Body Inspection Procedure

Steps for inspecting the vehicle's body and its components.

Arm Inspection Procedure

Daily inspection process for the automated arm.

Extended arm

Inspection steps when the automated arm is extended.

Rubber pads

Inspection of rubber pads on the gripper.

Gripper limit switch

Checking the gripper limit switches for proper function.

Inspection Sheet

Template for documenting vehicle condition and inspection results.

VEHICLE CONDITION REPORT

Template for reporting the vehicle's condition and fluid levels.

CAB INSPECTIONS

Checklist for inspecting components and systems within the cab.

TIRES

Section for noting any defects found in the vehicle's tires.

VISUAL BODY WALK-AROUND

Checklist for a visual inspection of the vehicle's body and exterior.

DEFECT DESCRIPTION

Area for detailing any identified defects and their correction status.

Loading and Packing

Planning your Route

Importance of planning routes for efficiency and time savings.

Safety while Using the Packing System

Critical safety warnings and precautions for operating the packing system.

Packer Description

Details on the construction and function of the packer blade and cylinder.

Arm Reach and Gripper Capacity

Specifications for the automated arm's reach and the gripper's capacity.

Loading Procedure

Step-by-step instructions for loading refuse into the hopper using the arm.

Loading Refuse Using a Cart Tipper

Procedure for loading refuse using an optional cart tipper attachment.

Loading Corrective Actions

Troubleshooting steps if the packer fails to cycle.

Pack on the Go

Utilizing the multicycle function to pack while driving.

Unloading

Unloading Procedure

Standard procedure for unloading packed refuse at the landfill.

Emergency Actions

Procedures to follow in case of emergencies, such as hydraulic oil spills.

Hydraulic Oil Spill

Steps to take in the event of a hydraulic oil spill.

End-of-the-Day Cleaning and Inspection

Procedures for daily cleaning and inspection of the vehicle.

Daily Hopper Cleaning

Importance and method for cleaning the hopper daily.

Hopper cleaning procedure

Detailed steps for cleaning the hopper and related components.

Interlock Systems

Crusher Panel Interlock

Details on the interlock preventing arm operation when the crusher panel is down.

Tailgate Interlock

Explanation of the interlock that prevents packer movement if the tailgate is not locked.

Top Hopper Door Interlock

Interlock preventing arm operation if the top hopper door is not open and locked.

Troubleshooting Quick Reference

Quick reference guide for troubleshooting electrical failures affecting arm retraction.

3-section proportional valve

Instructions for using the proportional valve to manually retract the arm.

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