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Leister UNIPLAN 300 User Manual

Leister UNIPLAN 300
31 pages
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®
Leister Technologies AG
Galileo-Strasse 10
CH-6056 Kaegiswil/Switzerland
Tel. +41 41 662 74 74
Fax +41 41 662 74 16
www.leister.com
sales@leister.com
UNIPLAN
300 / 500
English

Table of Contents

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Leister UNIPLAN 300 Specifications

General IconGeneral
BrandLeister
ModelUNIPLAN 300
CategoryWelding System
LanguageEnglish

Summary

Application and Safety

Intended Use of the Hot-Air Welder

Specifies the intended applications for the UNIPLAN 300/500, including materials and welding types.

Prohibited and Improper Use

Defines uses that are considered improper or prohibited for the device.

Key Safety Instructions

Directs users to essential safety guidelines and warnings for device operation.

Power Supply Requirements

Details electrical supply needs, including cable specifications and generator compatibility.

Technical Data and Transport

UNIPLAN 300/500 Technical Specifications

Comprehensive list of technical parameters for both UNIPLAN 300 and UNIPLAN 500 models.

Safe Handling During Transport

Instructions for safely packing and moving the hot-air welder, including cooling procedures.

Device Identification and Contents

Locating Specification Plate Information

Guidance on finding the device's model and serial number on the specification plate.

Standard Equipment Included in Delivery

Lists all accessories and components provided with the UNIPLAN 300 and UNIPLAN 500.

Overview of Device Components

Visual Identification of Parts

Labeled diagrams identifying all major parts of the UNIPLAN 500 and UNIPLAN 300 welders.

UNIPLAN 500 Control Panel and Display Information

Control Panel Layout and Function Keys

Detailed explanation of the UNIPLAN 500 control panel's buttons, displays, and key functions.

Understanding LED Status Indicators

Interpretation of the LED lights on the heating and drive controls for operational status.

Handling Warning and Error Messages

How warnings and errors are displayed and what actions to take, with references to further details.

Interpreting Status Display Symbols

Explains symbols in status display areas 1 and 2, including general warnings and power supply notes.

Function and Working Display Symbols

Defines symbols related to welding parameters (speed, temperature, air volume) and information boxes.

Menu Selection Symbols

Explains symbols used for navigating the UNIPLAN 500 menu system.

UNIPLAN 500 Setup Menu Guide

Managing Welding Recipes

Step-by-step instructions for creating, saving, and selecting custom welding parameter recipes.

Editing and Selecting Saved Recipes

Procedures for modifying existing recipes and choosing the desired profile for operation.

Naming Custom Recipes

Guide for assigning unique names to user-defined welding recipes via the interface.

Basic vs. Advanced Setup Modes

Differentiates between Basic and Advanced modes for accessing setup options and recipes.

Configuring Eco Mode and Standby

How to set up the energy-saving Eco Mode and the device's standby behavior.

Accessing Duty and General Information

Retrieving operational data like runtime hours and viewing firmware/production details.

Machine Setup and Warning Display

Adjusting system units, display contrast, backlight, and viewing active warnings.

Viewing Current Values and Resetting Defaults

Monitoring real-time parameters and restoring all settings and recipes to factory defaults.

Retrieving Day Distance Data

Instructions on how to display the total distance covered by the device during the current day.

Resetting Day Distance and Key Lock Functionality

Procedures for resetting the daily distance counter and enabling/disabling the control panel key lock.

Commissioning the UNIPLAN 500

Pre-Operation Checks and Adjustments

Essential checks before operation, including power, safety, and nozzle alignment.

Installing Accessories and Adjusting Components

Guidance on fitting accessories like the guide bar and adjusting key parts for optimal performance.

Guide Bar, Weights, and Overlap Adjustments

Steps for installing the guide bar, adding weights, and setting the overlap guide roller.

Adjusting Starting Switch and Round Belt

Instructions for fine-tuning the starting switch and ensuring the round belt is correctly tensioned.

Powering On and Initializing the UNIPLAN 500

How to safely start the device, including power connection and initial screen display.

Configuring Welding Parameters

Detailed steps for setting and adjusting individual welding parameters like speed and temperature.

Welding Process Guide

Positioning and Preparing for Welding

Instructions on correctly positioning the welder and preparing the materials for a successful weld.

Initiating and Executing the Weld

Steps for engaging the welding nozzle, starting the drive, and beginning the welding operation.

Guiding the Welder and Monitoring Progress

Techniques for guiding the device along the seam and observing welding parameters during the process.

Completing the Weld and Device Shutdown

Procedures for finishing the weld, retracting the hot-air blower, and safely powering down the unit.

UNIPLAN 500 Warning and Error Management

Understanding Error Codes and Descriptions

A comprehensive table detailing warning and error messages, their codes, and troubleshooting solutions.

UNIPLAN 300 Control Panel Features

Control Panel Layout, Symbols, and Displays

Overview of the UNIPLAN 300 control panel, including keys, display fields, and common symbols.

Heating Status Indicator Lights

Explanation of the LED indicators on the heating control for the UNIPLAN 300.

Drive Status and Unit Settings

Interpretation of the drive status LED and instructions for changing parameter units like temperature and speed.

Commissioning the UNIPLAN 300

Initial Setup and Safety Checks

Procedures for ensuring operating readiness, checking connections, and safety protocols.

Starting the Device and Setting Parameters

Steps for turning on the UNIPLAN 300 and configuring the initial welding parameters.

UNIPLAN 300 Welding Operations

Welding Preparation and Initiation

Guidelines for preparing the material and starting the welding process for the UNIPLAN 300.

Guiding the Welder and Monitoring Parameters

Techniques for guiding the device during welding and observing performance metrics.

Finalizing Welds and Device Shutdown

Steps for completing the weld, retracting components, and safely turning off the UNIPLAN 300.

UNIPLAN 300 Error and Maintenance Information

Troubleshooting Warning and Error Messages

A list of error codes, descriptions, and solutions for common UNIPLAN 300 issues.

UNIPLAN 300 Maintenance Schedule

How to acknowledge and act upon maintenance interval notifications for the UNIPLAN 300.

User Support and Documentation

Frequently Asked Questions and Troubleshooting Tips

Answers to common user queries and tips for resolving operational issues.

Referenced Technical Documents

Lists other pertinent documentation, such as safety instructions for related welding equipment.

Declaration of Conformity

EU Directives and Harmonised Standards Compliance

Statement of conformity with relevant EU directives and the application of harmonised standards.

Warranty and Service Information

Understanding Guarantee Terms and Conditions

Details the warranty coverage, exclusions, and claim procedures for the device.

Leister Sales and Service Contact

Provides essential contact details for Leister Technologies AG for sales and technical support.

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