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Lexmark
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C510
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Lexmark C510 - Page 376
385 pages
Manual
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7-20
Service Manual
5021-
0XX
NS
56P1436
1
Card, RS-232C serial
NS
56P1741
1
Card, N2100t T
oken Ring
NS
56P1742
1
Card, N2101e 10/100TX
Assembl
y 9: Miscellaneous/Options
Index
P/N
Units
Description
375
377
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
Laser Notices
11
Laser Advisory Label
11
Class 1 Laser Statement Label
12
Safety Information
21
Preface
26
Definitions
26
General Information
27
Maintenance Approach
27
Tools Required for Service
27
Serial Number
28
Acronyms
29
Specifications
30
Resolution
30
Model Differences
30
Technical Specifications
30
Physical Specifications and Weight
31
Operating Clearances
32
Packaging and Shipping Dimensions
32
Print Speed and Performance
33
Time to First Print
33
Duty Cycle
34
Printer Memory
34
Paper and Media Specifications
34
Media Sizes
37
Output Capacity by Media and Source
38
Media Guidelines
38
Connectivity
40
Power and Electrical Specifications
41
Environment
42
Printer Identification
43
Options Identification
44
Printer Theory of Operation
45
Printer Paper Path
46
Printer Systems Description
47
Basic Principles of Color Printing
47
Mechanical and Electrical Structures
47
Printer Component Systems
49
Basic Process of Color Printing
50
Print System and Transfer System
51
Structure of OPC Belt (Photo Developer Cartridge)
52
Basic Structure of the Print System
53
5021-0Xx
53
Details of the Print System
55
Charging Process
55
Exposing Process
57
Developing Process
58
First Transfer (Drum) Process
60
Belt Discharge (Erase Lamp) Process
61
Belt Cleaning Process
62
Details of the Transfer System
64
Second Transfer (Paper) Process
64
Transfer Belt Cleaning Process
65
Details of the Optical System
66
Details of the Paper Transportation System
68
Fusing Unit
70
Fusing Process
72
Control System Structure
73
Electrical System and Function
73
Control of Print Process
74
Print Sequence Diagram
75
Laser Drive Control Circuit
76
Interface Control
77
Diagnostic Information
79
Start
79
Service Error Codes
80
Operator Messages
87
Paper Jam Messages
100
Symptom Tables
103
Printer Symptom Table
103
Print Quality Symptom Table
105
Printer Service Checks
107
901-Yellow Developer Clutch Service Check
107
902-Magenta Developer Clutch Service Check
109
903-Cyan Developer Clutch Service Check
111
904-Black Developer Clutch Service Check
113
905-Yellow Toner Retract Solenoid Service Check
115
906-Magenta Toner Retract Solenoid Service Check
117
907-Cyan Toner Retract Solenoid Service Check
119
908-Black Toner Retract Solenoid Service Check
121
910-Developer Motor Service Check
123
911-Main Motor Service Check
126
912-Power Supply Fan Service Check
129
913-Fuser Fan Service Check
130
914-Laser Fan Service Check
131
915-Erase Lamp Service Check
132
916-Toner Empty Sensor (Sender-TPD) Service Check
134
917-Toner Empty Sensor (Receiver-TTR) Service Check
135
918-HVPS Connection Service Check
136
919-Lower Feed Unit (Secondary Paper Assembly) Service Check
137
920-Fuser Thermistor Service Check
138
921,922,923,924,925-Fuser Assembly Service Check
139
930,931,932-Laser Unit Assembly Service Check
140
985-Duplex Connection Error 1 Service Check
141
986-Duplex Connection Error 2 Service Check
142
990-Transfer Belt Unit Service Check
143
991-Transfer Roller Clutch Service Check
145
992-Transfer Belt Cleaning Roller Clutch Service Check
146
993-Fuser Clutch Service Check
147
994-OPC Belt Marker Sensor Service Check
148
995-High Voltage Power Supply (HVPS) Service Check
150
996-Low Voltage Power Supply (LVPS) Service Check
152
Cover Open Service Check
153
Incorrect Media Service Check
156
Missing Photodeveloper Cartridge Service Check
158
Missing Toner Cartridge Service Check
159
OPC Belt (Photodeveloper) Cartridge Drive Service Check
161
Operator Panel Service Check
162
Output Tray Full Service Check
163
Paper Size Sensing Service Check
165
Printer no Power Service Check
167
Toner Feed Service Check
169
Toner Low/Empty Service Check
170
Transfer Roller Missing Service Check
171
Tray Empty Service Check
173
Waste Toner Bottle Service Check
175
Waste Toner Feed Service Check
176
Paper Feed Service Checks
177
Printer Paper Feed Service Check
177
Print Quality Service Checks
179
Background Service Check
179
Back Stain Service Check
180
Banding Service Check
181
Black Line Service Check
182
Color Misregistration Service Check
183
Insufficient Fusing Service Check
185
Insufficient Gloss Service Check
186
Jitter Service Check
187
Missing Image at Edge Service Check
188
Mixed Color Image Service Check
189
Mottle Service Check
190
Residual Image Service Check
191
Ribbing Service Check
192
Toner Drop Service Check
194
Vertical Line Service Check
196
Vertical Staggering Image Service Check
197
Vertical White Band Service Check
198
White Band Service Check
199
White Line I Service Check
200
White Line II Service Check
201
White Spot / Black Spot Service Check
202
White Print Service Check
203
Wrinkle / Image Migration Service Check
204
Uneven Density (Right and Left)
205
5021-0Xx
186
Spacing Table
207
Roller Specifications
207
Diagnostic Aids
209
Disabling Download Emulations
209
Paper Jam Sequence
210
Diagnostic Mode
212
Diagnostics Menu Structure
213
Print Quality Test Pages
213
Print Registration
214
Setting Tray 2 Left Margin
214
Setting Top Margin
215
Print Tests
215
Hardware Tests
216
LCD Test
217
Button Test
217
Parallel Wrap Test
217
ROM Memory Test
218
DRAM Memory Test
219
Serial Wrap Test
219
Duplex Tests
221
Duplex Left Margin
221
Device Tests
222
Quick Disk Test
222
Disk Test/Clean
222
Flash Test
223
Printer Setup
224
Setting the Page Count
224
Viewing the Permanent Page Count
224
Serial Number
225
Setting Configuration ID
225
Parallel Strobe Adjustment
226
Error Log
227
Viewing the Error Log
227
Printing the Error Log
227
Clearing the Error Log
228
Restore EP Factory Defaults
228
Exiting Diagnostic Mode
229
Repair Information
231
Removal and Cleaning Precautions
231
Handling the Printed Circuit Boards with
232
MOS Ics
232
During Transportation/Storage
232
During Replacement
232
During Inspection
232
Photodeveloper Cartridge
233
During Transportation/Storage
233
Handling
233
Parts Not to be Touched
233
Printer Removal Procedures
234
Precautions to Take before Maintenance Work
234
CRU/FRU and Supplies Removals
235
Cleaning Roller Cover Removal
236
Transfer Belt Cleaning Roller Removal
236
Transfer Belt Unit Removal
237
Transfer Roller Removal
238
Fuser Assembly Removal
239
Waste Toner Bottle Removal
240
Photodeveloper Cartridge Removal
241
Duplex Unit Assembly Removal
243
Secondary Paper Feed Assembly Removal
246
Cover Removals
247
Top Cover Assembly Removal
248
Front Cover Assembly Removal
249
Right Cover Removal
252
Rear Cover Assembly Removal
252
Left Cover Removal
254
5021-0Xx
254
Laser Unit Assembly (Printhead) Removal
254
Laser Unit Fan Assembly Removal
256
Erase Lamp Removal
257
Right Side Removals
259
Front Door Interlock Switch Removal
259
Front Door Interlock Switch with Bracket
261
Developer Motor Removal
261
Waste Toner Bottle Holder Removal
262
Developer Drive Assembly Removal
262
Toner Sensor (Sender) Removal
265
Cleaning Roller Clutch Removal
266
Main Motor Assembly Removal
268
Clutch Removal
270
Main Drive Gear Assembly Removal
271
Waste Toner Feeder Removal
272
Rear Removals
274
RIP Board Removal
275
Bracket Assembly Removal
275
Paper Guide Assembly Removal
276
Paper Guide (C) Assembly Removal
277
Paper Feed Roller Removal
278
Paper Exit Assembly Removal
279
Registration Assembly Removal
282
Left Side Removals
283
Operator Panel Cable Removal
284
Engine Controller Board Removal
285
RIP Board Cage Removal
287
High Voltage Power Supply (HVPS) Removal
289
Low Voltage Power Supply (LVPS) with Cage Removal
290
HVPS Cage Removal
292
Toner Present Sensor Removal
293
Toner Sensor (Receiver) Removal
294
Toner Retract Solenoid and Cam Removal
294
Left Tray Guide Assembly Removal
295
Top Removals
298
Marker Sensor Assembly Removal
299
I/O Board Removal
300
Waste Toner Auger Removal
302
Waste Toner Agitator Removal
303
Power Supply Fan Removal
304
Locations and Connectors
305
Printer
305
Options
307
Electronic Components
308
Sensor Locations
308
Printer Circuit Board Locations
310
Fan/Motor Locations
311
Interlock Switch Locations
312
Solenoid/Clutch Locations
313
Symbol and Part Name Table
315
Wiring Diagram / Cable Harness Reference
318
RIP Board
319
Engine Controller Board
320
Input/Output (I/O) Board
321
Low Voltage Power Supply (LVPS) Board
322
High Voltage Power Supply (HVPS) Board
322
Printer Cables
323
Cable 1 Connector Pin Assignments
323
Cable 1 Connector Assignments
323
Cable 2 Connector Assignments
326
Cable 2 Connector Pin Assignments
326
Cable 3 Connector Assignments
328
Cable 3 Connector Pin Assignments
328
Cable 4 Connector Assignments
330
Cable 5 Connector Assignments
331
Cable 6 Connector Assignments
336
Cable 6 Connector Pin Assignments
336
Cable 7 Connector Assignments
340
Cable 7 Connector Pin Assignments
340
Cable 9 Connector Assignments
346
Cable 9 Connector Pin Assignments
346
Cable 10 Connector Assignments
348
Cable 10 Connector Pin Assignments
348
Cable 11 Connector Assignments
350
Cable 11 Connector Pin Assignments
350
Cable 12 Connector Assignments
351
Cable 12 Connector Pin Assignments
351
Cable 13 Connector Assignments
352
Cable 13 Connector Pin Assignments
352
5021-0Xx
355
Preventive Maintenance
355
Parts Catalog
357
How to Use this Parts Catalog
357
Index
377
Part Number Index
378
Part Number Index
381
Other manuals for Lexmark C510
Setup Guide
66 pages
User Reference Guide
198 pages
Quick Reference
2 pages
Clearing Jams Guide
10 pages
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