MARCOLIN Ecotype - Summary; Table of Contents

4 - Installation manual - Ecotype
SUMMARY
Summary 4
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Introduction ....................................................................................................6
1.1 Introduction .....................................................................................................................................................6
1.2 Important information if purchasing the “lowered cable system” ....................................................................6
1.3 Commitments of the machinery deliverer to the end-user ..............................................................................6
1.3.1 The teaching and training course for the end-user must include the following items: ............................................ 6
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The Ecotype Covering System .....................................................................8
2.1 Covering system components ........................................................................................................................8
2.2 Interventions and machine modifications .................................................................................................... 10
2.3 Tipper body construction features for a good installation ............................................................................ 10
2.4 Installation of the optional idler pulley system ............................................................................................. 11
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The Ecotype Covering System installation ............................................... 12
3.1 Fitting the rear pulleys - Hand-operated version for body < 8 m ................................................................. 12
3.1.1 Fitting the rear pulleys in case of “STANDARD CABLE SYSTEM” ...................................................................... 12
3.1.2 Fitting of the rear pulleys in case of “LOWERED CABLE SYSTEM” ................................................................... 12
3.2 Installing the tensioning plates - Hand-operated version for body > 8 m and electrical version ................. 13
3.2.1 Installation of the rear tensioning plates with the "NORMAL CABLE" option ....................................................... 13
3.2.2 Installation of the rear tensioning plates with the "LOWERED CABLE" option .................................................... 13
3.3 Driving system installation ........................................................................................................................... 14
3.3.1 Versatility of the covering system ........................................................................................................................ 14
3.3.2 Working and preparation of the cab guard with “STANDARD CABLES” ............................................................. 14
3.3.3 Working and preparation of the cab guard with “LOWERED CABLES” ............................................................... 16
3.3.4 Supports fitting ..................................................................................................................................................... 17
3.4 Installation of the steel cable ....................................................................................................................... 19
3.4.1 Run of the steel cable .......................................................................................................................................... 19
3.4.2 Cable fastening .................................................................................................................................................... 22
3.4.3 Clamping the pulling bow..................................................................................................................................... 23
3.4.4 Steel cable tightening up ..................................................................................................................................... 24
3.5 Fastening the operating rod (hand-operated covering system)................................................................... 26
3.6 Tarpaulin fastening ...................................................................................................................................... 27
3.7 Lateral hooking system for the covering ...................................................................................................... 28
3.7.1 Standard closure with automatic hooking ............................................................................................................ 28
3.7.2 Hermetic closure with elastic strings .................................................................................................................... 30
3.8 Electrical wiring for Ecotype Covering System ............................................................................................ 31
3.8.1 Control Box models description ........................................................................................................................... 32
3.8.2 Installation of the electrical components .............................................................................................................. 33
3.9 Switch panel of the machine ........................................................................................................................ 35
3.9.1 Description of the Control Box ............................................................................................................................. 35
3.9.2 Emergency pushbutton key, safety shutdown ..................................................................................................... 36
3.9.3 Control switches of the Control Box for operators ............................................................................................... 36
3.9.4 Description of the radio control system ................................................................................................................ 36
3.9.5 Reprogramming the "TX MARCOLIN" radio remote control ................................................................................ 37
3.9.6 Unfold the Ecotype tarpaulin for covering the tipper body ................................................................................... 37
3.9.7 Interruption of machine operations ...................................................................................................................... 37
3.9.8 How do you stop the machine in case of emergency? ........................................................................................ 37
3.9.9 Restoring of standard operative conditions.......................................................................................................... 38
3.9.10 Machine stop in safety conditions ...................................................................................................................... 38
3.9.11 Retraction of the Ecotype tarpaulin for uncovering the tipper body ................................................................... 38
3.9.12 How do you interrupt the machine operations? ................................................................................................. 38
3.9.13 How do you stop the machine in case of emergency? ...................................................................................... 38
3.9.14 Machine stop in safety conditions ...................................................................................................................... 38
3.9.15 In case of empty tipper body .............................................................................................................................. 39
3.10 What is to be done, when the electric operated handling system doesn’t work? ...................................... 40
3.10.1 Replacement of the internal fuse in emergency case ........................................................................................ 40
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Accessory equipment installation .............................................................. 41
4.1 Automatic rear closing system ..................................................................................................................... 41
4.1.1 Installation of reinforcing brackets for automatic rear closing in case of lowered cables ..................................... 42
4.2 Automatic “Wheel-Hooking System” ............................................................................................................ 43