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Mase Generators IS 6.1 - User Manual

Mase Generators IS 6.1
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IS 6.1
Tipo modello
matricola
Codice
Rev.0 A.A. 09/08/2016
cod.43478
MANUALE USO, MANUTENZIONE E INSTALLAZIONE
I
USE, MAINTENANCE AND INSTALLATION MANUAL
GB

Table of Contents

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Mase Generators IS 6.1 Specifications

General IconGeneral
Rated power (kVA)5.5
Rated power (kW)4.4
Maximum Power (kVA)6.1
Voltage (V)230
Frequency (Hz)50
FuelDiesel
Starting SystemElectric
Fuel Consumption at 75% Load1.2 l/h
PhaseSingle
Engine Type4-stroke
Noise Level at 7 m68 dB(A)

Summary

Definitions Used

Generator Definition

An assembly of an internal combustion engine and an alternator for electrical energy self-production.

User System Definition

Comprises power supply circuits of user equipment, including sectioning, handling, and protection devices.

Category 1 Electrical System Definition

A system with rated voltage greater than 50 V and smaller than 1000 V.

Load Definition

Numerical values characterizing machine requirements from an electrical circuit or mechanical device.

Thermal Switch Definition

Main cut-out device opening automatically by thermal effect.

Differential Switch Definition

Main cut-out device opening automatically by differential effect.

Skilled Person Definition

A person with technical know-how to avoid dangers inherent in electricity.

Specialised Personnel Definition

A person evaluating job tasks and recognizing dangers based on training and experience.

Supplier Definition

A body supplying equipment or services related to the machine.

Control Definition

Action affecting an output variable of a system to achieve a goal.

Manual Control Definition

Control where variable change is produced by manual human intervention.

Automatic Control Definition

Control where variable change is produced by a device without human intervention.

Danger Definition

Source of possible harm or damage to health.

Protection Definition

Guard or device to protect persons from present or potential danger.

Casing Definition

Part assuring protection against external influences and contact.

Connection in Bad State Definition

Live parts not fully covered, insecure connections, or oxide development.

Direct Contact Definition

Contact of persons or animals with live parts.

Control Circuit Definition

Circuit used to control machine operation.

Equipment Definition

Materials, devices, accessories used with an electrical installation.

Preliminary Prescriptions

Field of Employment

Specifies the generator's intended use for autonomous electric energy production within declared limits.

Manual Consultation and Safety

Emphasizes careful manual consultation and the consequences of not following specifications.

Manual Purpose and Safety

Details the manual's purpose for safety, proper use, and maintenance information.

General Informations

Conform Use

Generator is suitable for independent electrical energy production within declared limits; intended for marine use.

Residual Risks

Identifies potential risks like contact with hot parts, electrocution, noise, lubricants, and fuel fire.

Safety Instructions

Safety Symbols Explained

Explains Danger, Warning, and Caution symbols indicating different levels of risk.

Other Symbols and Information

Defines Information and Optional symbols for important instructions and non-inclusive parts.

Symbols on the Generator Group

Safety Label Informations

Hot Parts Hazards

Warns about severe injury or death from contact with hot engine and exhaust system parts.

Accidental Starting Hazards

Warns of injury or death from accidental starting; advises disabling procedures.

Moving Parts Hazards

Warns of severe injury or death from rotating parts; advises keeping guards in place.

Fire Prevention

Provides guidelines for preventing fires, including fuel use, refueling, and flammable materials.

Fire Hazards and Prevention

Details fire risks, including ignition sources and extinguishing procedures.

Exhaust System Safety

Covers risks related to the exhaust system, including carbon monoxide poisoning.

Exhaust System and Carbon Monoxide Risks

Details carbon monoxide risks and precautions for exhaust system installation.

Hazardous Voltage and Electrical Shock

Warns about severe injury or death from hazardous voltage and electrocution risks.

Grounding and Disabling Generator Safety

Provides safety procedures for grounding, disabling the generator, and battery short circuits.

Battery Short Circuit Hazards

Warns of explosion risk and severe injury from battery short circuits.

Battery Safety Precautions

Advises on safe handling of battery acid, ventilation, and avoiding sparks.

Safety Clothing Recommendations

Recommends protective gear for fuel spray and blowing air hazards.

Reference Documents

Regulations and Legislative Provisions

Lists applicable EC directives and standards for generator conformity.

Generator Marking and Identification

Details the information found on the generator identification plate.

General Characteristics

Generator Design and Features

Describes generator design for marine use, reliability, quiet operation, and alternator type.

Composition of Generator Unit

Lists the main components of the generator unit with numerical references.

Command and Control Panel

Panel Components Overview

Details the components of the instrument panel for commands and controls.

Technical Characteristics

Installation

Generator Housing Requirements

Specifies ventilation, temperature, and humidity requirements for the generator's installation location.

Lifting and Handling

Provides precautions and procedures for safely lifting and handling the generator.

Anchoring and Ventilation

Details requirements for anchoring the generator and ensuring proper air intake ventilation.

Cooling Water Circuit

Seawater Feed System Types

Describes direct and baffled seawater intake systems and their operational considerations.

Cooling System Components

Details components like intake, ball cocks, water filter, and antisiphon valve for the cooling system.

Typical Installations

Installation Above Waterline

Illustrates typical seawater circuit installation with the generator above the waterline.

Installation Under Waterline

Illustrates typical seawater circuit installation with the generator below the waterline.

Installation with Water;Gas Separator (Above Waterline)

Diagrams for installing the generator above waterline with a water/gas separator.

Installation with Water;Gas Separator (Under Waterline)

Diagrams for installing the generator under waterline with a water/gas separator.

Installation with GENSEP Separator (Above Waterline)

Illustrates installations above waterline using GENSEP water/gas separator.

Installation with GENSEP Separator (Under Waterline)

Illustrates installations under waterline using GENSEP water/gas separator.

Exhaust System

Exhaust System Configuration and Safety

Covers exhaust pipe length, backflow prevention, noise reduction, and carbon monoxide risks.

Optional Exhaust Components

Describes optional components like mufflers, silencers, and water/gas separators.

Fuel Circuit

Fuel Inlet;Outlet and Pipe Specifications

Details fuel inlet/outlet connections and required fuel pipe specifications.

Fuel Filter and Electric Pump

Describes the fuel filter location and the electric fuel pump with its protective filter.

Electrical Connections

Battery Connection Procedure

Provides step-by-step instructions for connecting the 12V starter battery.

Control Panel Connection

Explains how to connect the optional remote control panel using its cable.

AC Power Connection

Describes how AC connection is made via the power terminal board.

Generator Earthing and Safety

Details generator earthing requirements and warns about electrical shock hazards.

Using the Generator

Preliminary Checks Before Operation

Lists essential checks like oil level, connections, and utilities status before starting.

Fuelling Procedure and Safety

Outlines safe procedures for fuelling, including engine status and ventilation.

Generator Starting Procedure

Step-by-step guide for starting the generator, including preheating and timing.

Generator Stopping Procedure

Explains how to stop the generator using the control panel or switch.

Emergency Stop Operation

Describes how to use the emergency stop switch and reset the system.

Safety Switches and Warning Signals

Engine Protection Module Overview

Details information displayed and signals monitored by the CBU engine protection module.

Module Fuses

Identifies the five fuses protecting the engine protection module.

Short-Circuit and Overload Protection

Explains generator protection against short-circuits and electrical overload.

CBU Module Alarm Chart

Lists alarm codes, symbols, names, and descriptions for the CBU module.

Maintenance

Maintenance Preamble and Safety

Recommends following engine manufacturer instructions and adhering to safety precautions.

Routine Engine Maintenance Schedule

Indicates that periodic engine operations are detailed in a 'Service schedule'.

Engine Oil Level Check

Describes how to check the engine oil level using the dipstick and ensuring horizontal positioning.

Engine Oil Change Procedure

Provides instructions for topping up and changing engine oil, including disposal advice.

Oil Filter Replacement

Details the procedure for removing and replacing the engine oil filter cartridge.

Line Fuel Filter Replacement

Instructs to follow the specific manual for the type of fuel filter installed.

Fuel System Bleeding

Explains the automatic bleed valve and manual bleeding procedure for the fuel system.

Air Filter Maintenance

Describes the dry air filter and recommends cleaning it annually with diesel fuel.

Draining the Cooling System

Outlines the steps to drain the seawater intake circuit for maintenance.

Zinc Anode Replacement and Check

Recommends periodic checks and replacement of the zinc anode to protect heat exchangers.

Seawater Pump Maintenance

Alternator V-Belt Replacement

Alternator Maintenance

States that the brushless alternator requires minimal maintenance, mainly cleaning moisture and oxidation.

Battery Maintenance Procedures

Covers battery activation, electrolyte level checks, and storage precautions.

Recommended Spare Parts

Recommended Spare Parts List

Lists essential spare parts for the generator, available as an optional kit.

Generator Storage During Inactivity

Provides detailed operations for storing the generator during long periods of inactivity.

Period Checks and Maintenance

Anomalies, Causes and Remedies

Troubleshooting Engine Start Issues

Lists common engine start problems and their potential causes and remedies.

Troubleshooting Engine Operation Issues

Addresses issues like excessive smoke, irregular running, and low voltage.

Troubleshooting Voltage and Power Issues

Covers low voltage, no power delivery, and flat battery troubleshooting steps.

Ordering Spare Parts

Advises using original spare parts and contacting the authorized assistance network.

Transport, Storage, Lifting and Handling

Transport and Storage Guidelines

Provides instructions for protecting the generator during transport and storing it properly.

Lifting and Handling Procedures

Details precautions and methods for safely lifting and handling the packed generator unit.

Guarantee and Responsibility

Guarantee Terms and Conditions

Outlines the generator guarantee period and conditions, including exclusions.

Limits of Responsibility

Defines customer responsibilities for safety, reliability, and performance.

Disposal of Waste Materials

Specifies how to dispose of packaging, electrical components, painted parts, and other waste.

Wiring Diagram

Standard Version Wiring Diagram

Presents the wiring diagram for the standard version of the generator.

Insulated Pole Version Wiring Diagram

Presents the wiring diagram for the insulated pole version of the generator.

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